Tools And Terms For An Effective Reliability Program

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Tools And Terms For An Effective Reliability Program - Quiz

Value Creation, Fundamentals of an Effective Vibration Program. Your Reliability Program needs to add value to the organization. Understanding how to properly classify your assets and applying the correct PdM technology will create value.


Questions and Answers
  • 1. 

    What does the term innovation mean?

    • A.

      Making a new gadget

    • B.

      Being clever

    • C.

      Creating new customer value

    • D.

      All of the above

    Correct Answer
    C. Creating new customer value
    Explanation
    Creating new customer value – being clever or creating new gadgets that do not create value are not innovations

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  • 2. 

    What are Best in Class Reliability Program ratios, Proactive versus Reactive Maintenance?

    • A.

      50% to 50%

    • B.

      80% to 20%

    • C.

      60% to 40%

    • D.

      Best in Class Programs do not need to measure

    Correct Answer
    B. 80% to 20%
    Explanation
    80%/20% - Best in class programs keep unplanned and e-work to a minimum at around 20%

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  • 3. 

    What is the definition of Criticality?

    • A.

      Severity of the effects times the frequency

    • B.

      Availability divided by instances of breakdowns

    • C.

      Always defined as the production constraint

    • D.

      Reliability divided by Availability

    Correct Answer
    A. Severity of the effects times the frequency
    Explanation
    Criticality is defined as the severity of the effects times the frequency of occurrence.

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  • 4. 

    What is the definition of FMECA?

    • A.

      Fundamental Mechanical Effects Crisis Actions

    • B.

      Fully Mechanical Effective Critical Analysis

    • C.

      Failure Modes and Effects Criticality Analysis

    • D.

      Functional Maintenance Evaluation Component Archives

    Correct Answer
    C. Failure Modes and Effects Criticality Analysis
    Explanation
    FMECA stands for Failure Modes and Effects Criticality Analysis. It is a systematic approach used to identify and prioritize potential failures in a system, product, or process. FMECA involves analyzing the various failure modes, their potential effects, and the criticality of those effects. By conducting FMECA, organizations can proactively identify and address potential failures, leading to improved reliability, safety, and performance.

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  • 5. 

    Who should be on the Criticality Equipment Ranking Team?

    • A.

      6 Maintenance Workers and the Plant Manager

    • B.

      Only Operations

    • C.

      Finance, Health and Safety, and Maintenance

    • D.

      Maintenance, Operations, QA, Health and Safety, and Finance

    Correct Answer
    D. Maintenance, Operations, QA, Health and Safety, and Finance
    Explanation
    The five disciplines should at least be represented, QA, Maintenance, Operations, EH&S, and Finance

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  • 6. 

    Vibration Analysis works best when applied on?

    • A.

      Non-essential Support Assets

    • B.

      Critical Rotating Equipment

    • C.

      Vessels and Tanks

    • D.

      Pumps

    Correct Answer
    B. Critical Rotating Equipment
    Explanation
    Vibration Analysis is a technique used to detect and analyze vibrations in machinery and equipment. It is particularly effective when applied to critical rotating equipment. This is because rotating equipment, such as motors, pumps, and turbines, are prone to wear, misalignment, and imbalance, which can result in excessive vibrations. By monitoring and analyzing these vibrations, potential issues can be identified and addressed before they lead to equipment failure or downtime. Therefore, focusing on critical rotating equipment allows for proactive maintenance and ensures the reliability and performance of the machinery.

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  • 7. 

    What is the definition of MTTR?

    • A.

      Maintenance Tracking and Testing Regimen

    • B.

      Mean Testing To Replace

    • C.

      Mean Time To Repair

    • D.

      Mechanical Testing and Tracking Results

    Correct Answer
    C. Mean Time To Repair
    Explanation
    Mean Time to Repair – understanding how long a repair takes can help schedule intervals of collections coupled with other factors

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  • 8. 

    What is the definition of MTBF?

    • A.

      Mean Time Between Failures

    • B.

      Maintenance Timesheets Balance Functions

    • C.

      Mechanical Time Before Failure

    • D.

      Mean Time Backing Function

    Correct Answer
    A. Mean Time Between Failures
    Explanation
    Mean Time Between Failures – same as question 7, understanding this parameter will help schedule CBM activities

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  • 9. 

    What is the definition of Reliability?

    • A.

      The ability of a system to be reliable year after year

    • B.

      The ability of a system to perform its intended function under normal circumstances AND under hostile circumstances

    • C.

      Availability divided by Throughput

    • D.

      Availability divided by Constraints

    Correct Answer
    B. The ability of a system to perform its intended function under normal circumstances AND under hostile circumstances
    Explanation
    The ability of a system to perform its intended function under normal circumstances AND under hostile circumstances

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  • 10. 

    What is the definition of a functional failure (You may choose more than one answer)

    • A.

      Any failure

    • B.

      An environmental disaster

    • C.

      When an asset fails to deliver it’s intended function

    • D.

      When there is a reportable accident

    Correct Answer(s)
    A. Any failure
    B. An environmental disaster
    C. When an asset fails to deliver it’s intended function
    D. When there is a reportable accident
    Explanation
    All answers should be checked as all are correct

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  • Current Version
  • Jan 28, 2023
    Quiz Edited by
    ProProfs Editorial Team
  • Aug 04, 2011
    Quiz Created by
    Reliaquiz
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