World Quality Day: Trivia Quiz!

The welder qualification test is conducted to verify the skill of the welder. This test assesses the welder's ability to perform welding tasks accurately and efficiently. It evaluates their knowledge of welding techniques, their understanding of safety protocols, and their ability to produce high-quality welds. The test helps ensure that the welder is competent and capable of meeting the required standards for welding jobs.

Inspection assures that the product meets the specified requirements or standards. It involves checking the product against the defined specifications to ensure that it meets the necessary criteria for quality and performance. This process helps to identify any deviations or defects in the product and ensures that it is in compliance with the desired specifications.

Cooling towers are used in power plants to cool condenser outlet water. The condenser outlet water is the water that has been used to cool the steam in the condenser. This water becomes hot during the process and needs to be cooled down before it can be reused. Cooling towers provide a large surface area for the water to come into contact with the air, allowing heat to be transferred and the water to be cooled. This cooled water can then be circulated back into the condenser to continue the cooling process.

In a steam turbine cycle, the lowest pressure occurs in the condenser. The condenser is responsible for cooling down the steam after it has passed through the turbine. As the steam cools, it condenses back into water, creating a low-pressure environment. This low-pressure environment allows for the efficient extraction of work from the steam in the turbine. Therefore, the condenser is where the lowest pressure is found in a steam turbine cycle.

ISO 9001 – 2015 is the latest revision of ISO 9001. This version was released in 2015 and replaced the previous version, ISO 9001-2008. The revision introduced several changes and updates to the standard, including a greater emphasis on risk-based thinking, a stronger focus on leadership and organizational context, and a more flexible approach to documentation requirements. The 2015 version of ISO 9001 is currently the most up-to-date and widely used standard for quality management systems.

The correct answer is Lead acid cells. Lead acid batteries are commonly used for electrical energy storage. They are rechargeable and have a relatively low cost compared to other types of batteries. They are widely used in various applications such as automotive, uninterruptible power supplies (UPS), and renewable energy systems. Edison cells and Laclanche cells are not commonly used for electrical energy storage. Edison cells are alkaline batteries that were used in the past, while Laclanche cells are primary batteries that are not rechargeable.

ISO stands for International Organization for Standardization. It is a non-governmental organization that sets international standards for various industries and sectors. These standards ensure that products, services, and systems are safe, reliable, and of good quality. ISO develops and publishes standards that are recognized globally, promoting international trade and facilitating cooperation between countries. The correct answer, "International organization for standardization," accurately describes the purpose and function of ISO.

The correct answer is "All of the above". This means that UPCL & FQA carry out inspection as per FQP's procedures, OEM manual, and any other relevant guidelines or instructions. This indicates that the inspection process is comprehensive and covers all necessary aspects to ensure quality and compliance.

One of the fundamental attributes of Total Quality Management (TQM) is the direct involvement of top management. This means that the top management of an organization should actively participate and lead the implementation of TQM principles and practices. Their involvement is crucial in setting the direction, establishing goals, providing resources, and creating a culture of continuous improvement throughout the organization. This ensures that TQM is prioritized and integrated into the organization's overall strategy and operations.

The efficiency of a thermal power plant improves with the use of high steam pressures because higher steam pressures result in higher temperatures and therefore, higher energy conversion rates. This means that more heat is converted into useful work, resulting in a higher overall efficiency of the power plant. Increased quantity of coal burnt, larger quantity of water used, and lower load in the plant may have other effects on the power plant's performance, but they do not directly contribute to improving its efficiency.

A good quality coal should have none of the mentioned characteristics. A low fusion point of ash would indicate that the coal has a high ash content, which is undesirable. High sulphur content in coal can lead to environmental pollution when burned. Therefore, a good quality coal should have a low ash content and low sulphur content.

Moisture and dirt on the surface of the wire electrode can lead to porosity in welding. Porosity refers to the presence of small gas pockets or voids within the weld metal. When moisture and dirt are present, they can vaporize and create gas pockets during the welding process. These gas pockets weaken the integrity of the weld and can result in defects or failure. Therefore, it is important to ensure that the wire electrode and the welding surface are clean and free from moisture and dirt to prevent porosity.

In non-coastal areas or in case of long storage, a protective coating of Zinc Phosphate Primer should be applied with a thickness of 75 Microns to prevent scaling and rusting. In coastal areas, a Zinc Rich Epoxy Primer should be applied with a thickness of 50 Microns for the same purpose.

World Quality Day is celebrated on the 2nd Thursday of November. This day is dedicated to recognizing the importance of quality and promoting its awareness globally. By celebrating on the 2nd Thursday of November, it allows organizations and individuals to come together and highlight the significance of quality management in various sectors. This specific date also ensures that World Quality Day falls within the second week of November, providing a consistent time frame for the annual celebration.

The correct answer is horizontal because oil drums are typically stored in this position to prevent leakage and ensure stability. Storing them vertically or at an inclined angle could increase the risk of spills or accidents. By storing the drums horizontally, the weight is evenly distributed, reducing the chances of them tipping over. Additionally, this position allows for easier access when handling or transporting the drums.

The new part added in ISO 9001 is "Risk". This addition implies that the ISO 9001 standard now includes a focus on identifying and addressing potential risks within an organization's processes and operations. By incorporating risk management into the ISO 9001 framework, organizations can proactively mitigate potential threats and improve their overall performance and quality management systems.

In non-coastal areas or in case of long storage, a protective coating of Zinc Phosphate Primer with a thickness of 75 Microns should be applied to prevent scaling and rusting. In coastal areas, a Zinc Rich Epoxy Primer with a thickness of 50 Microns should be applied for the same purpose.

The preservation of material is a joint responsibility of the Stores and O&M Technical team. This means that both teams are responsible for ensuring that materials are properly preserved and maintained. The Stores team is responsible for storing and handling the materials correctly, while the O&M Technical team is responsible for implementing and maintaining the necessary preservation techniques and procedures. By working together, these two teams can ensure that materials are preserved effectively and remain in good condition for their intended use.

The cost of quality refers to the total cost incurred by an organization to ensure that its products or services meet customer requirements. It includes both the cost of preventing defects and the cost of fixing defects. By understanding the cost of quality, organizations can prioritize their actions and allocate resources effectively to prevent defects and improve quality. This helps them identify areas where improvement is needed and make informed decisions to enhance customer satisfaction and reduce overall costs.

In the Quality Improvement initiative, the first stage is management commitment. This is because without the commitment and support of the management, it would be difficult to implement any quality improvement initiatives effectively. Management commitment sets the tone for the entire process and ensures that the necessary resources and support are provided for the initiative to be successful.

The correct answer is "Storage & Preservation manual issued by Head CQA." This is because the manual issued by the Head CQA provides specific instructions and guidelines on how to store and preserve items. It is likely to contain detailed information and procedures that are specific to the organization's quality assurance department. The OEM guidelines and established norms may provide general guidance, but the manual issued by the Head CQA would be the most authoritative and specific source of information for storage and preservation.

Cement needs to be stored and stacked in bags in order to maintain its quality. Leaving a space of 600mm minimum all around between the exterior walls and the stacks ensures proper ventilation and prevents moisture buildup, which can affect the cement's performance. This distance allows for air circulation and helps to keep the cement dry and in good condition.

The reheat cycle in a steam power plant is mainly adopted to decrease the moisture content in low pressure stages to a safe value. This is important because excessive moisture in the steam can cause damage to the turbine blades and other components of the power plant. By reheating the steam, the moisture content is reduced, ensuring safe operation of the plant and preventing any potential damage.

Inspection is not a method to control quality, but rather a method to detect defects or errors after they have occurred. It is a reactive approach that focuses on identifying and removing faulty products or processes. Quality control, on the other hand, involves proactive measures to prevent defects from happening in the first place. This includes implementing quality management systems, setting quality standards, and continuously improving processes to ensure that products or services meet or exceed customer expectations. Therefore, the statement "Inspection is a good method to control quality" is false.

Magnetic Particle Testing (MPT) is a non-destructive testing method used to detect surface and near-surface cracks in ferromagnetic materials. It works by applying a magnetic field to the material and then applying iron particles to the surface. If there are any cracks present, the magnetic field will cause the particles to gather at the crack, making it visible to the inspector.

Dye Penetrant Test (DPT) is another non-destructive testing method used to detect surface cracks in non-porous materials. It involves applying a liquid dye to the surface and allowing it to penetrate any surface cracks. After a certain amount of time, the excess dye is removed, and a developer is applied to draw out the dye from any cracks, making them visible.

Therefore, the correct answer is "Sub surface Cracks & Surface Cracks" because both MPT and DPT can detect cracks on the surface as well as just below the surface of the material.

Inspecting your equipment is necessary for multiple reasons. Firstly, it helps save time and money by identifying any potential issues or malfunctions before they become major problems that require expensive repairs or replacements. Secondly, it ensures that you are not wrongly charged for any damage that may have occurred during use. Lastly, regular inspections help prevent damage by allowing you to detect and address any wear and tear or faulty components before they cause further harm.