This quiz assesses knowledge in aircraft structural maintenance, focusing on tools and techniques used in the field. It is designed for 2A753 volume 1 aircraft structural journeymen, testing skills in using specific tools for tasks like chiseling, seaming, and measuring corrosion depth.
Setting
Riveting
Ballpeen
Planishing
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Pin
Drift
Starting
Transfer
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Scriber
Dividers
Prick punch
Layout punch
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30
45
60
90
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Magnifying glass
Straight edge
Depth gauge
Scriber
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Gram
Pound
Ounce
Kilogram
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Offset
Curved
Straight
Aviation
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Square
Triangle
Single-cut
Double-cut
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Combination
Double-cut
Half-round
Single-cut
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Mill
Flat
Round
Triangle
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Flat
Cape
Diamond point
Half roundnose
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Flat
Cape
Diamond -point
Half-roundnose
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10
12
16
18
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32
24
12
10
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Scroll
Lever
Circle
Throat-less
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Thinner than the thickness of the material being cut.
Pitch where at least two teeth will cut at all times.
Equal to the thickness of the material being cut .
Where five teeth cut simultaneously.
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Type blade already installed
Material composition and thickness.
Pitch of the material being cut based on thickness
Degree the material being cut placed in relationship to the blade.
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Roller guide
Tilting wheel
Upper guide block
Lower guide block
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Aluminum oxide
Silicon carbide
Diamond
Garnet
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1/32"
1/16"
1/8"
1/4"
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1/32"
1/16"
1/8"
1/4"
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Front of each die holder.
Individual punches.
Upper turret
Lower turret
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3/16"
1/4"
5/16"
3/8"
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Provides a means of chip removal.
Cool the material being drilled as the twist drill is rotated.
Reduce the weight of the twist drill,permitting higher cutting speeds.
Prevent the twist drill from cooling too quickly,which may cause the wist drill to crack.
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45
90
118
136
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.001"
.002"
.0001"
.0002"
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To the correct size after dimpling.
To the correct size before dimpling
Undersized so they will expand during the riveting operation.
Oversized to allow for the expansion of the rivet shank during the rivet in operation.
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The concave shape of the female die.
The sliding coining ram in the male die.
The 2" slope of the pilot the male die
The sliding coining die of the female die.
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.002"
.004"
.006"
.008"
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Thickness
Radius
Width
Angle
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Top leaf
Folding leaf
Bending leaf
Clamping bar
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Setting the back roller at an angle.
Using the grooved portion of the rolls.
Feeding the metal through the roller at an angle.
Reversing the metal after each pass thru the rollers
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Stretching the flange too quickly.
Under-adjusting the length of foot stroke.
Repeating the strokes too long in one spot
Using the wrong set of jaws in the machine.
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Crimping
Bumping
Seaming
Pleating
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bumping
Crimping
Shrinking
Stretching
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V block
Sandbag
Shrinking block
Hardwood form block
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Shaping objects with abrupt tapers
Performing double seaming of large objects.
Shaping and riveting round and square objects.
Making straight bends as well as for folding and bending edges
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Solid mandrel stake
Conductor stake
Blowhorn stake
Creasing stake
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V block
Sandbag
Stretching
Hardwood form block
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In the location of the original crimps
On the ends of the formed angle.
Between the original crimps
In the middle of the angle
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Either end,working quickly to the other .
Either end,working gradually to the other.
The center,working quickly towards both ends.
The center,working gradually towards both ends.
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Buckle at the end
Buckle at the outside edges
Remain smooth at the inside bend
Remain smooth at the outside edges
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Near the ends, working quickly to the center.
Near the ends, working gradually to the center
At the center, working quickly toward the ends
At the center, working gradually toward the ends
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Crack
Crease
Buckle
Distort
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0-5
00-20
3
34
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100
180
400
600
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Form 196, Equipment Record.
Form 227, Equipment Maintenance.
Form 244, Industrial/Support Equipment Record.
Form 260, Equipment Discrepancies.
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I
III
IV
V
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