Toughest Trivia Questions On Liquid Penetrant Testing! Quiz

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1. Penetrants may be applied by:

Explanation

The correct answer is "all of the above" because penetrants can be applied by brushing, dipping, or pouring. Brushing involves using a brush to apply the penetrant onto the surface, dipping involves immersing the object into a container filled with the penetrant, and pouring involves pouring the penetrant directly onto the surface. All of these methods can effectively apply penetrants depending on the specific requirements and the nature of the object being tested.

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About This Quiz
Toughest Trivia Questions On Liquid Penetrant Testing! Quiz - Quiz

Toughest Trivia Questions on Liquid Penetrant Testing! This type of testing is carried put on a material in order to detect any flaws in the surface or make... see morethe more visible. If you are looking to refresh your understanding on this type of testing, be sure to take the challenging quiz below. All the best and be sure to follow all the steps.
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2. The physics that enables the penetrant to enter into a discontinuity is called:

Explanation

Capillary force is the physics that enables the penetrant to enter into a discontinuity. Capillary force is the phenomenon where a liquid is drawn into a narrow space against the force of gravity. This force is caused by the adhesive and cohesive properties of the liquid, which allow it to climb up narrow spaces, such as the cracks or discontinuities in a material. Therefore, capillary force is responsible for the penetrant being able to enter into a discontinuity.

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3. Which of the following is an advantage of fluorescent penetrants over visible dye penetrants?

Explanation

Fluorescent penetrants have the advantage of being able to detect smaller indications more easily compared to visible dye penetrants. This is because fluorescent penetrants emit a bright glow under UV light, making even small indications more visible and easier to identify during inspection.

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4. Why is it advisable to have an ultraviolet light installed at the wash station?

Explanation

Having an ultraviolet light installed at the wash station allows for the inspection of parts without the need for drying. This is because ultraviolet light can reveal any fluorescent dye penetrant that may be present on the parts. By using the ultraviolet light, one can determine if the wash cycle has been effective in removing any remaining dye penetrant from the parts. This helps ensure that the parts have been properly cleaned and prepared for further processes or use.

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5. Which of the following characteristics does not apply to liquid penetrant testing?

Explanation

Liquid penetrant testing is a nondestructive testing method used to detect surface discontinuities in materials. It involves applying a liquid penetrant to the surface of the material, allowing it to seep into any surface cracks or defects, and then removing the excess penetrant. The penetrant is typically brightly colored to make it visible under UV light. However, liquid penetrant testing is not capable of accurately measuring the depth of a crack or discontinuity. It can only detect the presence of surface defects, making it more suitable for finding shallow surface discontinuities rather than measuring the depth of cracks.

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6. In order to evaluate a defect an inspector must have:

Explanation

To properly evaluate a defect, an inspector must possess knowledge of the test being conducted, the material being tested, and the applicable codes. Without understanding the test, the inspector may not be able to accurately assess the defect. Similarly, without knowledge of the material being tested, the inspector may not be aware of specific characteristics or vulnerabilities that could contribute to the defect. Furthermore, familiarity with the applicable codes is essential to ensure that the defect is evaluated against the appropriate standards and regulations. Therefore, all of the mentioned knowledge areas are necessary for an inspector to effectively evaluate a defect.

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7. What is the maximum water pressure that should be used for water rinsing of excess penetrant?

Explanation

The maximum water pressure that should be used for water rinsing of excess penetrant is 40 psi (275 kPa). This pressure ensures that the penetrant is effectively removed from the surface without causing any damage or forcing the penetrant deeper into any cracks or defects. Higher pressures may cause the penetrant to be pushed into the surface, leading to inaccurate results during inspection.

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8. Which one of the following statements is true?

Explanation

If the dryer temperature is too high, the heat may degrade the effectiveness of the penetrant. This means that if the temperature in the dryer is too hot, it can negatively impact the penetrant's ability to work properly. This is important to know because it highlights the importance of controlling the temperature during the drying process to ensure the penetrant is not compromised.

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9. The forerunner to modern PT was known as the:

Explanation

The correct answer is "oil and whiting method." The question is asking for the forerunner to modern PT (Penetrant Testing) methods. The oil and whiting method refers to a technique used in the past where a penetrating oil, often mixed with a white powder called whiting, was applied to the surface of a material. This method allowed for the detection of surface defects or cracks by the oil penetrating into these areas and making them visible. This method was later refined and evolved into the modern PT techniques used today.

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10. The amount of white light in a darkened inspection area must not exceed 2 ftc

Explanation

2 ftc (footcandles) = 20 lux

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11. What temperature should be used for water rinsing of excess penetrant?

Explanation

Water rinsing is an important step in the penetrant testing process to remove excess penetrant from the surface being tested. The temperature of the water used for rinsing should be within the range of 10-30 degrees Celsius (50-100 degrees Fahrenheit). This temperature range is considered optimal because it allows for effective removal of the excess penetrant without causing any adverse effects on the test specimen. Using water below 0 degrees Celsius can lead to freezing, which can affect the rinsing process and potentially damage the test specimen. Using water above 30-65 degrees Celsius can also have negative effects such as evaporating the penetrant and reducing its effectiveness. Therefore, the correct temperature range for water rinsing is 10-30 degrees Celsius (50-100 degrees Fahrenheit).

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12. The surface of the part to be tested should never exceed a temperature of 65 degrees Celsius.

Explanation

The correct answer is true because exceeding a temperature of 65 degrees Celsius can potentially affect the accuracy of the test being conducted on the part. High temperatures can cause expansion, distortion, or other changes in the material, which can lead to inaccurate results. Therefore, it is important to ensure that the surface temperature of the part remains below 65 degrees Celsius during testing.

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13. Emulsifier time:

Explanation

The given answer states that the emulsifier time is extremely important and will greatly affect test results. This implies that the amount of time the emulsifier is allowed to act on the surface has a significant impact on the outcome of the test. The longer the emulsifier time, the better the results are expected to be. It suggests that the emulsifier plays a crucial role in the process and should not be overlooked or rushed.

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14. Black light used in penetrant testing has its peak at:

Explanation

Black light used in penetrant testing has its peak at 3650 angstroms (365 nm). This wavelength is specifically chosen because it falls within the ultraviolet (UV) range, which is invisible to the human eye. The fluorescent penetrant used in this testing method absorbs the UV light and re-emits it at a longer wavelength, typically in the visible range, making any defects or cracks in the material more visible. By using a black light with a peak at 3650 angstroms, the penetrant is able to fluoresce at a wavelength that is easily detectable by the human eye.

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15. The most important factor which determines the speed penetrant enters a discontinuity is based on viscosity.

Explanation

The ability of the penetrant to enter the discontinuity is based on surface tension; however, the speed at which it enters is determined by viscosity.

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16. The solvent-type developer that comes in an aerosol can is known as:

Explanation

The correct answer is "non-aqueous developer" because the question states that the developer comes in an aerosol can, which implies that it is in a liquid form. Since it is not aqueous, it must be non-aqueous. The other options, such as aqueous developer and wet suspension developer, suggest that the developer is water-based, which is not the case here. Therefore, the correct answer is non-aqueous developer.

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17. Choosing the correct method of liquid penetrant inspection requires:

Explanation

The correct answer is "all of the above." This means that in order to choose the correct method of liquid penetrant inspection, one must consider all of the given factors: knowing the capabilities of the available methods, understanding the history of the part, and considering the intended use of the part. Each of these factors is important in determining the most suitable method for liquid penetrant inspection.

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18. The spray nozzle for a water rinse should be held at approximately what distance from the test piece?

Explanation

The spray nozzle for a water rinse should be held at a distance of approximately 30 cm from the test piece. This distance allows for an effective and even distribution of water onto the surface being rinsed. Holding the nozzle too close may result in excessive force or damage to the test piece, while holding it too far may result in an inadequate rinse. Therefore, 30 cm is the optimal distance for achieving a thorough and efficient water rinse.

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19. The function of an emulsifier is to:

Explanation

An emulsifier is a substance that helps to mix two immiscible substances, such as oil and water. In the context of penetrant testing, an emulsifier is used to render the excess post-emulsifiable penetrant water-washable. This means that it helps to remove the excess penetrant from the surface being tested by allowing it to mix with water and be easily washed away. By rendering the penetrant water-washable, the emulsifier ensures that any indications or defects are clearly visible and not obscured by excess penetrant.

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20. Which of the following is most likely to render the postemulsification test ineffective?

Explanation

The postemulsification test is used to detect defects or cracks in materials by applying a penetrant, emulsifying it, and then removing the excess. If the emulsifying time is too long, it can cause the penetrant to be completely removed from the cracks or defects, rendering the test ineffective as it will not be able to detect any flaws.

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21. Which of the following discontinuities is most likely to be missed due to improper rinse techniques?

Explanation

Shallow and broad discontinuities are most likely to be missed due to improper rinse techniques. This is because these types of discontinuities are not as pronounced or easily visible as other types such as a forging lap or deep pitting. Improper rinse techniques can result in inadequate removal of the penetrant from the surface, making it difficult to detect these shallow and broad discontinuities.

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22. Developing time is a minimum of one-half of the penetrant dwell time.

Explanation

The statement suggests that the developing time should be at least half of the penetrant dwell time. This means that the time taken to develop the penetrant should be longer than the time it takes for the penetrant to dwell on the surface being tested. This is important because it allows sufficient time for the penetrant to fully penetrate any flaws or defects in the material being tested. Therefore, the statement is true.

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23. Flash point values of a penetrant should be as high as possible.

Explanation

A high flash point value for a penetrant is desirable because it indicates that the penetrant is less likely to evaporate or ignite at lower temperatures. This is important for safety reasons, as a penetrant with a low flash point could pose a fire hazard during application or storage. Additionally, a higher flash point value ensures that the penetrant remains in its liquid state for a longer period of time, allowing it to effectively penetrate and detect flaws in the material being tested. Therefore, it is true that the flash point values of a penetrant should be as high as possible.

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24. In Canada, NDE personnel are trained and certified to which standard?

Explanation

In Canada, NDE personnel are trained and certified to the CGSB 48.9712 standard. This standard is specifically designed for non-destructive examination (NDE) personnel and covers the requirements for training, certification, and qualification of NDE personnel. It ensures that NDE personnel in Canada have the necessary skills and knowledge to perform their job effectively and safely.

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25. The actual cost of colour contrast penetrants may be more than fluorescent penetrants because:

Explanation

This is a Level 3 question, so don't be too hard on yourself if you got it wrong!

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26. Specific gravity is checked using a:

Explanation

A hydrometer is used to measure the specific gravity of a liquid. It works based on the principle that the density of a liquid is directly proportional to its specific gravity. The hydrometer is a cylindrical glass tube with a weighted bulb at the bottom. When placed in a liquid, it floats and the level at which it sinks indicates the specific gravity of the liquid. Therefore, a hydrometer is the correct tool for checking specific gravity.

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27. The tendency of a liquid penetrant to enter a discontinuity is primarily related to:

Explanation

The tendency of a liquid penetrant to enter a discontinuity is primarily related to the capillary forces. Capillary forces refer to the phenomenon where a liquid can be drawn into narrow spaces or tubes against the force of gravity. In the case of liquid penetrant testing, capillary forces allow the penetrant to flow into small cracks or defects in a material, making them visible during the inspection process. The viscosity, chemical inertness, and specific gravity of the penetrant may also play a role, but the capillary forces are the main factor determining the penetrant's ability to enter discontinuities.

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28. Dyes used in fluorescent penetrant fluoresce in the:

Explanation

The dyes used in fluorescent penetrant fluoresce in the yellow-green color. This means that when exposed to certain wavelengths of light, these dyes emit a yellow-green glow. This property is utilized in fluorescent penetrant testing, where the dye is applied to a surface and any defects or cracks in the material can be easily detected by the fluorescence.

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29. Where on the electromagnetic spectrum will you find UV-A light?

Explanation

UV-A light can be found in the range of 320 to 400 nm on the electromagnetic spectrum. This range is specifically associated with longer wavelength ultraviolet radiation, which is less energetic than UV-B and UV-C. UV-A light is commonly referred to as "blacklight" and is often used in various applications such as fluorescent lighting, tanning beds, and insect traps.

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30. Improper post cleaning of an aluminum or magnesium part tested with a penetrant containing an emulsifier may result in:

Explanation

Improper post cleaning of an aluminum or magnesium part tested with a penetrant containing an emulsifier may result in pitting. This is because emulsifiers are used to break down and remove any excess penetrant from the surface of the part. If the post cleaning process is not done properly, there may still be residual penetrant left on the surface, which can react with the aluminum or magnesium and cause pitting. Pitting refers to the formation of small, localized holes or depressions on the surface of the part.

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31. Plastic film developers are used:

Explanation

Plastic film developers are used if permanent records are wanted. This means that if someone wants to create a long-lasting and durable record, they would use plastic film developers. This option encompasses all the other possibilities mentioned in the question, such as using them on plastics only and for maximum sensitivity. Therefore, if someone wants permanent records, they would use plastic film developers.

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32. Liquid penetrant inspection requires that the liquid possess a __________ surface tension.

Explanation

Liquid penetrant inspection is a nondestructive testing method used to detect surface defects in materials. In this process, a liquid penetrant is applied to the surface of the material and allowed to seep into any surface defects. To ensure effective penetration, the liquid must have a low surface tension. Low surface tension allows the liquid to spread evenly over the surface and penetrate into small cracks and defects. Therefore, a low surface tension is an important requirement for the liquid used in liquid penetrant inspection.

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33. The single most important factor in determining the speed penetrant enters a flaw is:

Explanation

Viscosity refers to the thickness or resistance to flow of a liquid. In the context of a penetrant entering a flaw, a lower viscosity allows the penetrant to flow more easily into the flaw, resulting in a faster penetration. Therefore, viscosity is the most important factor in determining the speed at which penetrant enters a flaw.

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34. Which of the following is the best reason why excessive drying of a part is not desired?

Explanation

Excessive drying of a part is not desired because it can lead to a reduction in resolution. When a part is excessively dried, it can cause the details and fine features of the part to become less clear and defined. This can negatively impact the overall quality and accuracy of the part. Therefore, it is important to avoid excessive drying in order to maintain a high level of resolution in the final product.

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35. A material with a low flash point is safer than a material with a high flash point.

Explanation

A material with a low flash point is not safer than a material with a high flash point. Flash point refers to the temperature at which a substance can ignite when exposed to an open flame or spark. A material with a high flash point requires a higher temperature to ignite, making it less likely to catch fire accidentally. Therefore, a material with a high flash point is generally considered safer as it provides more time to react and prevent a fire hazard compared to a material with a low flash point.

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36. The meniscus test is used to determine fluorescent ability in thin films.

Explanation

The meniscus test is a method used to assess the fluorescent ability of thin films. This test involves observing the curvature of the liquid surface in contact with the film. If the film exhibits fluorescence, it will cause a change in the shape of the meniscus. Therefore, the statement that the meniscus test is used to determine fluorescent ability in thin films is true.

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37. The main risk of testing cold parts is:

Explanation

This is a Level 3 question, so don't be too hard on yourself if you got it wrong!

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38. If the penetrant dwell time is set for 40 minutes, what would the best developing time be?

Explanation

The best developing time would be 20 minutes because it is half of the penetrant dwell time. Developing time is the amount of time required for the penetrant to react and form visible indications. By setting the developing time to half of the dwell time, it allows for sufficient development of indications without overdeveloping or underdeveloping them.

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39. The sensitivity of a liquid penetrant system is determined by:

Explanation

The sensitivity of a liquid penetrant system refers to its capability to detect small defects. This means that a highly sensitive system can identify even the smallest flaws or imperfections in the material being tested. Contrast ratios and color intensity may contribute to the system's effectiveness, but the primary factor determining sensitivity is its ability to detect small defects. The frequency of black-light used is not mentioned in the question and therefore cannot be considered as a factor in determining sensitivity.

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40. When preparing an acid solution for precleaning, you should:

Explanation

When preparing an acid solution for precleaning, it is important to add the acid to water rather than the other way around. This is because adding water to acid can cause a violent reaction, resulting in the mixture splashing or boiling. By adding the acid to water slowly and in a controlled manner, the reaction is less likely to be hazardous.

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41. Pre-cleaning in PT refers to:

Explanation

Pre-cleaning in PT refers to ensuring that the surface of the material is free of contaminants and ensuring that a discontinuity is free of contaminants. This means that before performing penetrant testing, it is necessary to clean the surface of the material to remove any dirt, grease, or other contaminants that could interfere with the inspection process. Additionally, if there is a discontinuity or defect on the surface, it should also be cleaned to ensure that the penetrant can properly enter and highlight the defect during testing.

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42. Test experience comparing drain dwell and immersion dwell procedures has found drain dwell to be:

Explanation

This is a Level 3 question, so don't be too hard on yourself if you got it wrong!

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43. A good penetrant must be:

Explanation

A good penetrant must be inert with respect to the materials being tested in order to ensure accurate results. If the penetrant interacts with or reacts with the materials being tested, it could alter the surface properties and give false readings. Therefore, it is important for the penetrant to be inert, meaning it does not chemically react with the materials being tested, allowing for reliable and accurate testing.

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44. Contact angle relates to:

Explanation

Contact angle relates to the angle at which a liquid sits on a material surface. This angle is determined by the balance between the adhesive forces between the liquid and the surface, and the cohesive forces within the liquid. A high contact angle indicates that the liquid is less likely to spread out on the surface, while a low contact angle indicates that the liquid will spread out more easily. The contact angle is important in various applications, such as determining the wettability of a surface or understanding the behavior of liquids on different materials.

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45. In darkened surroundings, the eye dark adapts. This is called:

Explanation

Scotopic vision refers to the ability of the eye to adapt to low light conditions. In darkened surroundings, the eye undergoes a process called dark adaptation, where the pupil dilates to allow more light in and the rods in the retina become more sensitive to light. This allows for better vision in low light situations. Myopia refers to nearsightedness, hypermyopia is not a recognized term, and photopic vision is the ability to see in bright light conditions.

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46. A higher surface tension is more desirable in in a liquid penetrant.

Explanation

A higher surface tension is not more desirable in a liquid penetrant because a liquid penetrant needs to have low surface tension in order to spread and penetrate into small cracks and flaws. High surface tension would cause the liquid to bead up and not effectively penetrate the surface, limiting its ability to detect flaws. Therefore, the statement is false.

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47. Which of the following types of UV light is used for Type 1 PT inspection?

Explanation

UV-A light is used for Type 1 PT inspection. UV-A light has a longer wavelength and is able to penetrate deeper into materials, making it suitable for detecting surface and subsurface defects during penetrant testing. UV-B and UV-C lights have shorter wavelengths and are not typically used for this type of inspection.

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48. What is the recommended duration of time for washing excess penetrant from the test piece surface with water?

Explanation

Longer than two minutes may be required for parts with complex geometries

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49. Determining if an indication is relevant, non-relevant or false is referred to as:

Explanation

Interpretation refers to the process of analyzing and understanding the meaning or significance of something. In this context, determining if an indication is relevant, non-relevant, or false involves interpreting the information and making a judgment about its validity or importance. Inspection refers to the act of examining something closely, evaluation involves assessing or appraising something, and indicating means to show or suggest something. Therefore, interpretation is the most appropriate term for the given question.

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50. According to CGSB Standards, temperatures in hot air drying ovens should be maintained at 

Explanation

According to CGSB Standards, hot air drying ovens should maintain a maximum temperature of 71 degrees Celsius. This temperature limit ensures that the drying process is effective without causing any damage or degradation to the materials being dried. It also helps to prevent any potential safety hazards that may arise from excessively high temperatures. Option 2, which suggests a temperature range of 16-43 degrees Celsius, is incorrect as it does not adhere to the specified maximum temperature limit. The statement that the dryer temperature should be as high as possible for faster drying is also incorrect as it disregards the safety and quality considerations outlined in the CGSB Standards.

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51. Which of the following is the best reason why excessive drying of a part is not desired?

Explanation

Excessive drying of a part is not desired because it may result in a reduction in resolution. This means that the details and clarity of the part may be compromised, leading to a lower quality outcome.

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52. "Inspection" can be performed by trainees, Level 2 and Level 3.

Explanation

The statement suggests that trainees, Level 2, and Level 3 individuals are allowed to perform inspections. This implies that these individuals have the necessary skills and knowledge to carry out inspections effectively. Therefore, the answer is true.

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53. Which of the following developers is the most sensitive?

Explanation

A non-aqueous developer is the most sensitive developer among the given options. Non-aqueous developers are typically solvent-based and have a higher sensitivity compared to dry and aqueous developers. They are able to detect smaller defects and provide higher contrast images. Dry developers are typically used for magnetic particle testing and do not provide as high sensitivity as non-aqueous developers. Aqueous developers are water-based and have lower sensitivity compared to non-aqueous developers. Therefore, the non-aqueous developer is the most sensitive option.

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54. The ability of a liquid to wet a surface is measured by contact angle, i.e. the angle between the liquid and the surface at the point of contact as the liquid advances. Good penetrants should have:

Explanation

A small contact angle indicates that the liquid has a high wetting ability and can spread easily on the surface. This is desirable for good penetrants as it allows them to effectively penetrate into small cracks and crevices. A large contact angle would indicate poor wetting ability and limited penetration. Therefore, a very small contact angle is preferred for good penetrants.

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55. A water tolerance test is used to determine:

Explanation

A water tolerance test is used to determine how much water a postemulsifiable penetrant or a hydrophilic emulsifier can tolerate before becoming unusable. This test helps to establish the maximum amount of water that can be present in the penetrant or emulsifier without affecting its effectiveness. By conducting this test, one can ensure that the penetrant or emulsifier is able to withstand a certain level of water contamination and still perform its intended function.

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56. A somewhat linear intermittent penetrant indication would be formed by a:

Explanation

A forging lap is a defect that occurs during the forging process when a portion of the metal folds over itself instead of properly blending with the rest of the material. This defect can create a somewhat linear intermittent penetrant indication because it forms a raised edge or ridge on the surface of the metal, which can be detected by non-destructive testing methods such as penetrant testing. The indication may not be continuous but rather appear intermittently along the length of the lap, hence the description "somewhat linear intermittent."

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57. The most desirable objectives governing the cleaning operations when removing surface penetrant are to:

Explanation

The most desirable objectives governing the cleaning operations when removing surface penetrant are to remove no penetrant from defects and leave no penetrant on the part surface. This means that the cleaning process should effectively remove all penetrant from defects without leaving any residual penetrant on the surface. This ensures that the part is properly cleaned and ready for further processing or inspection.

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58. Match the following Methods to their correct description.
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59. The contrast ratios for visible penetrants and fluorescent penetrants are respectively:

Explanation

The correct answer is 6 to 1 and 300 to 1. This means that the contrast ratio for visible penetrants is 6 to 1, while the contrast ratio for fluorescent penetrants is 300 to 1. The contrast ratio refers to the ability of the penetrant to create a visible contrast with the background, making it easier to detect any defects or discontinuities. A higher contrast ratio indicates a better ability to detect flaws.

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60. An important function of emulsification is:

Explanation

Emulsification refers to the process of mixing two immiscible substances, such as oil and water, to form an emulsion. In the context of improving signal-to-noise ratio, emulsification can be understood as a technique used in various fields, including photography and audio engineering, to reduce the amount of noise or interference in a signal. By creating a stable emulsion, the unwanted noise or interference is dispersed or suppressed, resulting in a clearer and more accurate signal. Therefore, improving the signal-to-noise ratio is an important function of emulsification.

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61. Dark adaptation is stated by most codes as a minimum of three minutes. Why?

Explanation

Dark adaptation refers to the process by which the eyes adjust to low light conditions. When entering a darkened inspection area, the operator's eyes need time to dilate, or open up, in order to allow more light to enter the eye and improve visibility. This dilation of the pupils enables the operator to see better in the darkened environment and detect any visible dye penetrant indications. Therefore, a minimum of three minutes is required to allow the operator's eyes to fully dilate and achieve maximum seeing in the darkened inspection area.

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62. Acids and chromates should not be left on the surface of parts that will be inspected with a water-washable fluorescent penetrant because:

Explanation

Acids and chromates should not be left on the surface of parts that will be inspected with a water-washable fluorescent penetrant because they may kill the fluorescence of the penetrant. This means that if acids and chromates are present on the surface, they can interfere with the ability of the penetrant to emit fluorescent light when exposed to ultraviolet radiation. This can make it difficult or impossible to detect any defects or discontinuities in the parts being inspected. Therefore, it is important to ensure that the surface is free from any substances that may inhibit the fluorescence of the penetrant.

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63. The preferred colour for liquid penetrants used in leak detection is:

Explanation

The preferred color for liquid penetrants used in leak detection is red. This is because red is a contrasting color that provides good visibility against most surfaces. It allows for easy detection of any leaks or cracks in the material being tested. Additionally, red is a commonly recognized color for danger or warning, making it an appropriate choice for leak detection applications.

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64. Black light intensity is measured in dynes per centimeter squared

Explanation

It is measured in microwatts per centimeter squared

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65. Which of the following statements concerning contaminating materials on the surface of a part to be penetrant tested is not true?

Explanation

The contaminant may retain the penetrant and thus increase sensitivity of the inspection.

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66. Both fluorescent and visible dye penetrants are identified by:

Explanation

The correct answer is method of removal. Both fluorescent and visible dye penetrants can be identified based on the method of removal. This refers to how the penetrant is removed from the surface after the inspection process. The method of removal can vary depending on the type of penetrant used and the specific application. It is an important factor to consider as it can affect the overall effectiveness and efficiency of the inspection process.

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67. Sulphur and chlorine found in penetrants are detrimental to:

Explanation

Sulphur and chlorine found in penetrants are detrimental to nickel. These elements can cause corrosion and damage to the surface of nickel, leading to degradation of the material. This is why it is important to avoid using penetrants containing sulphur and chlorine on nickel surfaces to maintain their integrity and prevent any potential harm.

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68. Black-light intensity is stated as a minimum of 1000 microwatts per centimeter squared. Why?

Explanation

The black-light intensity is stated as a minimum of 1000 microwatts per centimeter squared in order to ensure that the fluorescent dye reaches its peak fluorescence. When the black-light intensity is at this level, it provides the optimal conditions for the dye to emit the brightest fluorescence, making it easier for the operator to detect any defects or irregularities on the material surface. This level of intensity ensures that the dye is fully activated and visible, allowing for accurate inspection and evaluation.

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69. The width of cracks formed in the chromium plated penetrant test panels is primarily a function of:

Explanation

This is a Level 3 question, so don't be too hard on yourself if you got it wrong!

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70. Which of the following developers is most suitable for parts that are complex or have rough surfaces?

Explanation

Dry developer is the most suitable developer for parts that are complex or have rough surfaces because it is a powdered developer that can adhere to irregular surfaces and effectively highlight any surface defects or indications. It is commonly used in non-destructive testing methods such as liquid penetrant testing to enhance the visibility of indications on the surface of the test object. Aqueous developer is a water-based developer that is more suitable for smooth surfaces, while non-aqueous developer is a developer that is not water-based and may not adhere as well to complex or rough surfaces.

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71. Which PT method does not require the part to be thoroughly dried (in an oven) prior to the developer's application?

Explanation

Method C does not require the part to be thoroughly dried (in an oven) prior to the application of developer.

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72. A tighter opening has __________ capillary force.

Explanation

A tighter opening has higher capillary force because capillary force is directly proportional to the surface tension of the liquid and inversely proportional to the radius of the opening. When the opening is tighter, the radius is smaller, resulting in a higher capillary force.

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73. Which of the following is generally accepted as the most important precaution when using a solvent-removable penetrant?

Explanation

Using an excessive amount of solvent when using a solvent-removable penetrant can have negative effects. It can lead to excessive removal of the penetrant from the surface, making it difficult to detect any defects. This can result in false-negative results and compromise the effectiveness of the inspection process. Therefore, it is generally accepted that using an excessive amount of solvent should be avoided as a precautionary measure.

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74. Which of the following is more desirable when it comes to a liquid penetrant?

Explanation

Both a lower viscosity and a lower surface tension are more desirable when it comes to a liquid penetrant. A lower viscosity allows the penetrant to flow more easily into small cracks and defects, ensuring better coverage and detection of flaws. A lower surface tension helps the penetrant to spread evenly over the surface, enhancing its ability to detect surface-breaking defects. Therefore, both options (b) and (d) are correct.

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75. Postemulsifiable penetrants (Methods B and D) require longer penetrant dwell times than water-washable (Method A) penetrants.

Explanation

Water-washable (Method A) penetrants can require dwell times of 3x longer than post-emulsifiable penetrants.

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76. Dark adaptation is the the eye switching from rod vision to cone vision (Scotopic to photopic)

Explanation

Dark adaptation is when the eye switches from day vision (photopic) to night vision (scotopic)

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77. Methylene chloride and dimethyl formamide are used:

Explanation

This is a Level 3 question, so don't be too hard on yourself if you got it wrong!

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78. The type of penetrant to be used on an investment casting should be:

Explanation

The correct answer is post emulsifiable fluorescent for maximum sensitivity and water washability. This type of penetrant is ideal for investment casting because it offers both maximum sensitivity and water washability. It is important to use a penetrant that can effectively detect any defects or flaws in the casting, and the fluorescent properties of this type of penetrant enhance visibility during inspection. Additionally, the water washability ensures that the penetrant can be easily removed after inspection without leaving any residue.

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79. What is the minimum visible light required for Type 2 PT inspection?

Explanation

The minimum visible light required for Type 2 PT inspection is both 1000 lux and 100 ftc. This means that either 1000 lux or 100 ftc of visible light is necessary for the inspection to be conducted effectively.

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80. The notable difference between phosphorescence and fluorescence is:

Explanation

Phosphorescence and fluorescence differ in terms of persistence after applied radiation. Phosphorescence refers to the emission of light that continues even after the excitation source is removed, while fluorescence only emits light as long as the excitation source is present. This means that phosphorescent materials can continue to glow in the dark, while fluorescent materials stop emitting light as soon as the excitation source is turned off.

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81. Locating leaks by pressurized fluids can be accomplished by:

Explanation

Locating leaks by pressurized fluids can be accomplished through various methods. One method is by observing natural fluorescence in the hydraulic fluid, which can indicate the presence of a leak. Another method is by adding fluorescent dye to the hydraulic fluid, which will make the leak more visible under UV light. Lastly, leaks can also be detected through simple visual inspection, where signs of fluid leakage can be observed. Therefore, any of the mentioned methods can be used to locate leaks in pressurized fluids.

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82. Viscosity is measured in units called:

Explanation

Viscosity is a measure of a fluid's resistance to flow. Centistokes is a unit commonly used to measure viscosity. It represents the kinematic viscosity, which is the ratio of a fluid's dynamic viscosity to its density. The higher the centistoke value, the more viscous the fluid is. Dynes/cm is a unit of surface tension, mm/sec is a unit of speed, and milligrams per cc is a unit of density, none of which directly measure viscosity. Therefore, centistokes is the correct unit for measuring viscosity.

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83. The term defect or flaw indicates:

Explanation

The term defect or flaw does not indicate a minimum or maximum size, suitability of the part for a given purpose, or the nature of the fault. Instead, it refers to an imperfection or abnormality in something, which may vary in size or affect the suitability or nature of the object.

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84. A nanometer is one __________ of a meter.

Explanation

A nanometer is one billionth of a meter. This means that it is a very small unit of measurement, indicating a length that is one billionth of the length of a meter.

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85. Black light is considered to be in the range of:

Explanation

Black light is considered to be in the range of long wavelength ultraviolet because black light emits ultraviolet (UV) radiation that is close to the visible light spectrum. Long wavelength ultraviolet refers to UV-A, which has a longer wavelength compared to UV-B and UV-C. Black light emits UV-A radiation, typically in the range of 315 to 400 nanometers, which is not visible to the human eye but can cause certain materials to fluoresce or glow.

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86. Nonaqueous suspensible developers are used primarily with:

Explanation

Nonaqueous suspensible developers are primarily used with color contrast penetrants. Color contrast penetrants are a type of penetrant testing method used to detect surface defects in materials. The penetrant is applied to the surface, and any defects or cracks will absorb the penetrant. After excess penetrant is removed, a developer is applied to draw out the penetrant from the defects, making them visible. Nonaqueous suspensible developers are specifically designed to be used with color contrast penetrants, as they provide a uniform and visible contrast background, enhancing the detection of defects.

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87. Black light intensity must be a maximum of 1000 microwatts per centimeter squared.

Explanation

Black light intensity must be a MINIMUM of 1000 microwatts per centimeter squared, not maximum.

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88. Which of the following types of UV light are used for sanitizing?

Explanation

UV-C light is used for sanitizing. UV-C light has a wavelength between 200-280 nanometers, making it highly effective in killing bacteria, viruses, and other microorganisms. This type of UV light damages the DNA and RNA of these microorganisms, preventing them from reproducing and causing harm. UV-A and UV-B light have longer wavelengths and are not as effective for sanitizing purposes. Therefore, the correct answer is UV-C.

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89. One of the two most important properties of a good penetrant is wetting ability. Wetting ability is:

Explanation

Wetting ability refers to the ability of a liquid to spread over a solid surface. It is measured by the contact angle formed between the liquid and the solid surface. A smaller contact angle indicates better wetting ability, as the liquid spreads more easily. Surface tension is the force that holds the molecules of a liquid together and resists the spreading of the liquid. As surface tension increases, the contact angle also increases, indicating a decrease in wetting ability. Therefore, wetting ability is measured by contact angle and decreases as surface tension increases.

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90. When penetrant testing, the temperature of the test area should not be lower than:

Explanation

The correct answer is 5 degrees Celsius because penetrant testing is a non-destructive testing method used to detect surface defects in materials. In order for the penetrant to effectively flow into any surface defects, the test area needs to be above a certain temperature. If the temperature is too low, the penetrant may not flow properly and the defects may not be detected. Therefore, the temperature of the test area should not be lower than 5 degrees Celsius.

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91. Surface tension is measured in which units?

Explanation

Surface tension is a measure of the force that acts on the surface of a liquid, causing it to behave like a stretched elastic sheet. It is defined as the force per unit length exerted parallel to the surface. The unit used to measure surface tension is dynes/cm, which represents the force in dynes (a unit of force) acting on a surface of 1 cm in length. Therefore, dynes/cm is the appropriate unit for measuring surface tension.

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92. Persistence of penetrant indications implies:

Explanation

Persistence of penetrant indications implies the presence of large volume discontinuities. This means that there are significant defects or flaws in the material being inspected, which are causing the penetrant to remain visible even after cleaning. Microshrinkage and incomplete cleaning may also contribute to the presence of penetrant indications, but the key factor here is the existence of large volume discontinuities.

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93. Which factor does not determine the liquid penetrant technique to be used?

Explanation

The expected defect orientation does not determine the liquid penetrant technique to be used. The liquid penetrant technique is chosen based on factors such as the expected service of the part, the form and stage of manufacture of the part, and the cost of inspection. The expected defect orientation may influence the inspection process, but it does not specifically determine the liquid penetrant technique to be used.

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94. Which of the following emulsifiers uses a mechanical/kinetic reaction to make excess penetrant washable by water?

Explanation

Hydrophilic emulsifiers, specifically Method D, use a mechanical/kinetic reaction to make excess penetrant washable by water. This means that the emulsifier physically breaks up the excess penetrant into small droplets, allowing it to be easily rinsed away with water. Lipophilic emulsifiers, on the other hand, do not use this type of reaction and are not effective in making excess penetrant washable by water. Therefore, the correct answer is Hydrophilic (Method D).

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95. Black light intensity from a standard mercury vapour lamp may vary due to:

Explanation

The correct answer is "line voltage supplied by utilities." The intensity of black light from a standard mercury vapour lamp can vary depending on the line voltage supplied by utilities. Line voltage refers to the voltage provided by the power company to homes and businesses. If the line voltage is higher or lower than the lamp's operating voltage, it can affect the intensity of the black light emitted by the lamp.

Submit
96. Why is a black light filter necessary?

Explanation

A black light filter is not necessary to activate the fluorescent penetrant dye because the dye is activated by the UV light emitted by the black light bulb itself. It is also not necessary to provide a contrasting background on the material surface as the black light already highlights any fluorescence present on the surface. Additionally, it is not needed to protect the black light bulb from scratches and breakage as this is not its purpose. Therefore, the correct answer is "none of the above".

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97. Visible light has a shorter wavelength than UV-A light.

Explanation

UV-A light has a shorter wavelength than visible light. This is because UV-A light falls in the ultraviolet spectrum, which has shorter wavelengths than visible light. Visible light, on the other hand, is the range of wavelengths that can be detected by the human eye and includes colors like red, orange, yellow, green, blue, and violet. Therefore, the statement that visible light has a shorter wavelength than UV-A light is incorrect.

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98. What is the scientific term used to describe the air trapped in a discontinuity that prevents complete capillary action?

Explanation

The scientific term used to describe the air trapped in a discontinuity that prevents complete capillary action is the penetration coefficient. This coefficient refers to the measure of the ability of a liquid to penetrate a porous material, and in this context, it represents the hindrance caused by the trapped air in the capillary action.

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99. If inspection of parts is delayed:

Explanation

When inspection of parts is delayed, the indications from larger defects lose sharpness. This means that it becomes more difficult to clearly identify and assess the larger defects in the parts. This could be due to factors such as the passage of time, exposure to environmental conditions, or the progression of the defects themselves. As a result, retesting becomes necessary to ensure accurate detection and evaluation of these larger defects.

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100. Capillary force is inversely proportional to:

Explanation

The capillary force is the force that causes liquids to rise or fall in narrow tubes or porous materials. It is inversely proportional to the size of surface openings. This means that as the size of the openings decreases, the capillary force increases. This is because smaller openings provide more resistance to the liquid, causing it to rise higher. Surface tension and contact angle also affect capillary force, but they are not inversely proportional to it. Therefore, the correct answer is the size of surface openings.

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101. The most important property that enables the penetrant to enter into a discontinuity is:

Explanation

Penetrability is determined by properties such as surface tension.

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102. Immersion dwell is used when:

Explanation

The correct answer is "extremely long dwell times are needed." Immersion dwell is a technique used in non-destructive testing where the test part is immersed in a liquid medium for a prolonged period. This method is employed when there is a need for extended dwell times to ensure thorough inspection. The other options mentioned, such as shallow and wide discontinuities and large numbers of test parts, do not specifically require the use of immersion dwell.

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103. Dwell time is:

Explanation

The discontinuity must be open to the surface for penetrant to enter.

Submit
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Matt Balanda |BS (Aerospace Engineering) |
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Matt Balanda, a Calvary Chapel Christian School leader with a Bachelor's in Aerospace Engineering and Mathematics, transitioned from Aerospace Engineering to Education with a Master's from California Baptist University. As the High School Vice-Principal and Physics teacher, he nurtures students' love of learning and faith, creating an enriching and transformational educational experience.

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Penetrants may be applied by:
The physics that enables the penetrant to enter into a discontinuity...
Which of the following is an advantage of fluorescent penetrants over...
Why is it advisable to have an ultraviolet light installed at the wash...
Which of the following characteristics does not apply to liquid...
In order to evaluate a defect an inspector must have:
What is the maximum water pressure that should be used for water...
Which one of the following statements is true?
The forerunner to modern PT was known as the:
The amount of white light in a darkened inspection area must not...
What temperature should be used for water rinsing of excess penetrant?
The surface of the part to be tested should never exceed a temperature...
Emulsifier time:
Black light used in penetrant testing has its peak at:
The most important factor which determines the speed penetrant enters...
The solvent-type developer that comes in an aerosol can is known as:
Choosing the correct method of liquid penetrant inspection requires:
The spray nozzle for a water rinse should be held at approximately...
The function of an emulsifier is to:
Which of the following is most likely to render the postemulsification...
Which of the following discontinuities is most likely to be missed due...
Developing time is a minimum of one-half of the penetrant dwell time.
Flash point values of a penetrant should be as high as possible.
In Canada, NDE personnel are trained and certified to which standard?
The actual cost of colour contrast penetrants may be more than...
Specific gravity is checked using a:
The tendency of a liquid penetrant to enter a discontinuity is...
Dyes used in fluorescent penetrant fluoresce in the:
Where on the electromagnetic spectrum will you find UV-A light?
Improper post cleaning of an aluminum or magnesium part tested with a...
Plastic film developers are used:
Liquid penetrant inspection requires that the liquid possess a...
The single most important factor in determining the speed penetrant...
Which of the following is the best reason why excessive drying of a...
A material with a low flash point is safer than a material with a high...
The meniscus test is used to determine fluorescent ability in thin...
The main risk of testing cold parts is:
If the penetrant dwell time is set for 40 minutes, what would the best...
The sensitivity of a liquid penetrant system is determined by:
When preparing an acid solution for precleaning, you should:
Pre-cleaning in PT refers to:
Test experience comparing drain dwell and immersion dwell procedures...
A good penetrant must be:
Contact angle relates to:
In darkened surroundings, the eye dark adapts. This is called:
A higher surface tension is more desirable in in a liquid penetrant.
Which of the following types of UV light is used for Type 1 PT...
What is the recommended duration of time for washing excess penetrant...
Determining if an indication is relevant, non-relevant or false is...
According to CGSB Standards, temperatures in hot air drying ovens...
Which of the following is the best reason why excessive drying of a...
"Inspection" can be performed by trainees, Level 2 and Level...
Which of the following developers is the most sensitive?
The ability of a liquid to wet a surface is measured by contact angle,...
A water tolerance test is used to determine:
A somewhat linear intermittent penetrant indication would be formed by...
The most desirable objectives governing the cleaning operations when...
Match the following Methods to their correct description.
The contrast ratios for visible penetrants and fluorescent penetrants...
An important function of emulsification is:
Dark adaptation is stated by most codes as a minimum of three minutes....
Acids and chromates should not be left on the surface of parts that...
The preferred colour for liquid penetrants used in leak detection is:
Black light intensity is measured in dynes per centimeter squared
Which of the following statements concerning contaminating materials...
Both fluorescent and visible dye penetrants are identified by:
Sulphur and chlorine found in penetrants are detrimental to:
Black-light intensity is stated as a minimum of 1000 microwatts per...
The width of cracks formed in the chromium plated penetrant test...
Which of the following developers is most suitable for parts that are...
Which PT method does not require the part to be thoroughly dried (in...
A tighter opening has __________ capillary force.
Which of the following is generally accepted as the most important...
Which of the following is more desirable when it comes to a liquid...
Postemulsifiable penetrants (Methods B and D) require longer penetrant...
Dark adaptation is the the eye switching from rod vision to cone...
Methylene chloride and dimethyl formamide are used:
The type of penetrant to be used on an investment casting should be:
What is the minimum visible light required for Type 2 PT inspection?
The notable difference between phosphorescence and fluorescence is:
Locating leaks by pressurized fluids can be accomplished by:
Viscosity is measured in units called:
The term defect or flaw indicates:
A nanometer is one __________ of a meter.
Black light is considered to be in the range of:
Nonaqueous suspensible developers are used primarily with:
Black light intensity must be a maximum of 1000 microwatts per...
Which of the following types of UV light are used for sanitizing?
One of the two most important properties of a good penetrant is...
When penetrant testing, the temperature of the test area should not be...
Surface tension is measured in which units?
Persistence of penetrant indications implies:
Which factor does not determine the liquid penetrant technique to be...
Which of the following emulsifiers uses a mechanical/kinetic reaction...
Black light intensity from a standard mercury vapour lamp may vary due...
Why is a black light filter necessary?
Visible light has a shorter wavelength than UV-A light.
What is the scientific term used to describe the air trapped in a...
If inspection of parts is delayed:
Capillary force is inversely proportional to:
The most important property that enables the penetrant to enter into a...
Immersion dwell is used when:
Dwell time is:
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