Chapter 5 Test - Manufacturing

The answer to the question is 4 because the picture B would go in box number 4. The feedback provided is "Four," which confirms that the correct answer is indeed 4.

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The correct answer is 3. The question asks for the box number where Picture A would go. The answer options provided are "3", "Three", and "Output". Since the question is asking for a number, the correct answer is "3".

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Quality Assurance involves checking products to ensure they meet all the specifications and plans. This process ensures that the products are of high quality and meet the required standards. Quality Assurance is an essential part of any manufacturing or production process as it helps in identifying any defects or deviations from the desired specifications. By conducting thorough checks and inspections, Quality Assurance helps in maintaining consistency, reliability, and customer satisfaction.

A work cell refers to a small area where a team collaboratively works together. In a work cell, individuals combine their efforts and skills to complete a specific task or process efficiently. This approach allows for improved communication, coordination, and problem-solving among team members, leading to increased productivity and quality of work. By separating larger systems or processes into smaller work cells, organizations can streamline their operations and optimize resource utilization.

The given statement is true. The action that creates products is indeed called the process. This implies that there is a series of steps or activities involved in transforming raw materials or inputs into finished goods or services. The process can vary depending on the industry or specific product being manufactured, but it generally involves a combination of human labor, machinery, and resources to produce the desired output.

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Just-In-Time Inventory is a system in which exactly the right number of parts are kept in the factory and are ordered or scheduled to come in only when more are needed. This approach helps to minimize inventory holding costs and reduce waste by ensuring that inventory is available precisely when it is needed in the production process. By implementing Just-In-Time Inventory, companies can improve efficiency, reduce storage space requirements, and increase overall productivity.

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Automatic factories are designed to have computers, robots, and machines perform all the work. These advanced technologies are capable of carrying out various tasks efficiently and accurately, reducing the need for human intervention. By utilizing computers, robots, and machines, automatic factories can achieve higher productivity and precision in their operations.

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A subsystem refers to a smaller system that operates within a larger system. In the context of the given options, PLCs, Quality Assurance, Technology, and Work Cell can all be considered subsystems as they are components or processes that exist within a larger system. Therefore, the correct answer is Subsystem.

Continuous improvement refers to the ongoing effort to enhance products, services, and processes within an organization. In this context, workers actively participating in problem-solving to improve the product indicates a commitment to continuous improvement. By identifying and resolving issues, they contribute to the overall betterment of the product and its manufacturing process. This approach ensures that the organization is constantly striving for excellence and making incremental advancements to achieve higher quality and efficiency.

PLCs, or Programmable Logic Controllers, are small computers that control individual machines on assembly lines. They are used in industrial settings to automate processes and improve efficiency. PLCs are programmed to monitor inputs from sensors, make decisions based on pre-set logic, and control outputs to the machines they are connected to. By using PLCs, companies can ensure consistent and accurate control of their assembly line machines, leading to improved productivity and quality assurance. PLCs are an essential subsystem in work cells and are often used in conjunction with just-in-time inventory systems to optimize production processes.

The term "combining" refers to the act of putting two materials together into one. This could involve joining different parts or elements to create a unified whole. In the context of manufacturing, combining can be a crucial step in the production process, as it allows for the creation of more complex and functional products. This term is distinct from "separating," which involves the opposite action of taking apart or dividing materials. "Subsystem" and "work cell" are unrelated terms that do not directly relate to the concept of combining.

Lean manufacturing focuses on producing high-quality goods at the lowest possible cost. It aims to eliminate waste and improve efficiency in the production process, resulting in reduced costs and improved product quality. By implementing lean principles such as continuous improvement, just-in-time production, and waste reduction, companies can optimize their manufacturing processes and deliver high-quality products to customers while minimizing costs. Therefore, lean manufacturing aligns with the goal of producing high-quality goods at the lowest possible cost.

Designing for manufacturability involves optimizing the design and production process to ensure efficient and cost-effective manufacturing. It focuses on factors such as product design, material selection, and production methods. Getting rid of employees to increase profit is unrelated to designing for manufacturability as it pertains to labor management and cost-cutting measures rather than the technical aspects of production.

A system is an organized way of achieving a goal. It refers to a set of interconnected components or elements that work together to accomplish a specific objective or purpose. Systems are designed to have a structure and function in a coordinated manner, ensuring efficiency and effectiveness in achieving desired outcomes. By utilizing a systematic approach, individuals or organizations can streamline processes, allocate resources effectively, and optimize performance towards their intended goals.

CAD (Computer-Aided Design) is a software technology that allows designers and engineers to create detailed and precise digital models of products. These digital models serve as blueprints or plans for the actual product. With CAD, designers can accurately visualize and manipulate the design, making it easier to identify any potential issues or improvements before manufacturing. Therefore, it is true that CAD creates the blueprint for the product.

Secondary processes refer to the additional steps or operations performed on industrial materials to transform them into the final usable form. These processes involve various techniques such as cutting, shaping, assembling, and refining the materials to create products that are ready for use or sale. Therefore, the correct answer is "products, finished products" as both terms accurately describe the outcome of secondary processes in converting industrial materials.

Technology allows people to extend their abilities, satisfy their wants and needs, and solve problems. It provides tools, systems, and processes that enhance productivity, efficiency, and effectiveness in various fields such as manufacturing. Through the use of technology, individuals can automate tasks, streamline processes, and access information and resources that were previously inaccessible. This enables them to achieve their goals, improve the quality of their work, and overcome challenges more effectively.

In the system model (box diagram), the materials that are used to make the product are referred to as inputs or resources. These terms are used interchangeably to describe the materials or components that are required in the production process. Inputs or resources can include raw materials, parts, or any other materials that are transformed or used in the manufacturing or assembly of the product.

The statement "Products are mass produced in customized production" is contradictory. Mass production refers to the production of goods in large quantities using standardized processes, while customized production involves producing goods according to specific individual requirements. These two terms are opposite in nature, so the statement is false.

The term "separating" refers to the process of dividing or segregating materials based on their characteristics or properties. In the context of the given options, cutting materials to size and shape can be seen as a form of separating, as it involves dividing a larger material into smaller pieces according to specific dimensions. Therefore, "separating" is the most appropriate term among the options provided to describe the action of cutting materials to size and shape.

Manufacturing is the correct answer because it involves the process of changing materials into consumable products. It encompasses the use of technology, such as PLCs (Programmable Logic Controllers), to automate and control various subsystems within the manufacturing process. Quality assurance is also an important aspect of manufacturing to ensure that the final products meet the required standards.

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Products like cakes and cruise ships are made with custom production. This means that they are produced according to specific requirements or individual preferences. Custom production allows for personalized features and designs, ensuring that the final product meets the unique needs and desires of the customer. Customized production, on the other hand, refers to the process of modifying or adapting a standard product to suit the customer's preferences. Both custom and customized production methods are used to create products that are tailored to the customer's specifications.

The statement is false because UPC stands for Universal Product Code, not "when computers are used to control machines." UPC is a barcode symbology that is widely used for tracking products in stores and warehouses. It is a system for identifying products, not for controlling machines.

The term "primary" refers to the initial or first stage of a process. In the context of this question, "primary" processes are those that take raw materials and transform them into industrial materials. This suggests that the primary processes are responsible for the initial conversion of raw materials into a more refined or usable form for industrial purposes.

A manufacturer attempting to meet the demand for a Christmas tree would probably use job-lot production. This production method involves producing a large quantity of standardized products in anticipation of high demand. Since Christmas trees are a seasonal item with a surge in demand during the holiday season, using job-lot production would allow the manufacturer to produce a large number of trees in advance and have them ready for sale when the demand is at its peak. This method is efficient and cost-effective for meeting the temporary increase in demand for Christmas trees.