Metal Cutting, Grinding & Hammering Quiz

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1. (002) What is used to determine the depth of a corrosion  pit?

Explanation

A depth gauge is used to determine the depth of a corrosion pit. It is a measuring tool that allows for accurate measurement of the depth of a pit by providing a numerical reading. This is important in assessing the severity of corrosion and determining the appropriate course of action for repair or prevention. A magnifying glass may be used to visually inspect the pit, but it does not provide a precise measurement. A straight edge and scribe are used for marking or measuring straight lines and are not suitable for measuring the depth of a pit.

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Metal Cutting, Grinding & Hammering Quiz - Quiz

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2. (004)which lever shear can cut sheet metal of unlimited Length or width?

Explanation

A throat-less lever shear is capable of cutting sheet metal of unlimited length or width because it does not have a throat or a restriction on the size of the material that can be cut. This type of shear allows for continuous cutting without any limitations on the dimensions of the sheet metal, making it ideal for cutting large or oversized pieces.

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3. 007 The flutes on twist drill are necessary because they

Explanation

The flutes on a twist drill are necessary because they provide a means of chip removal. As the drill rotates, the flutes help to lift and remove the chips or shavings that are produced during the drilling process. Without the flutes, the chips would get trapped in the hole, leading to poor drilling performance and potential damage to the drill bit. Therefore, the flutes play a crucial role in ensuring efficient chip removal and maintaining the effectiveness of the drilling operation.

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4. (605) Before fastening the doubler and filler together for a flush repair, the repair parts must be

Explanation

The repair parts must be curved to the precise contour of the repair area before fastening the doubler and filler together for a flush repair. This is because curving the repair parts ensures a proper fit and alignment with the surrounding structure, allowing for a seamless and effective repair. Curving the parts to the precise contour of the repair area helps to maintain the aerodynamic profile of the aircraft and ensures that the repair is structurally sound.

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5. (619) How do you determine if water has been removed or has migrated to another location when removing moisture from a honeycomb composite panel?

Explanation

To determine if water has been removed or has migrated to another location when removing moisture from a honeycomb composite panel, the best option is to re-inspect the area using nondestructive inspection (NDI). This method allows for a thorough examination of the panel without causing any damage. It can detect any moisture that may still be present or any potential migration of water to other areas. Using a tap hammer may not provide accurate results, as it only checks for surface-level sound changes. Visual inspection alone may not reveal hidden moisture, and a borescope may not be as effective as NDI in detecting moisture within the panel.

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6. (625) To clean dirt and grease from a surface to be sealed, you use

Explanation

To clean dirt and grease from a surface to be sealed, it is necessary to use an approved solvent/cleaner. This is because an approved solvent/cleaner is specifically designed to effectively remove dirt and grease without causing any damage to the surface. Soapy water may not be strong enough to remove stubborn dirt and grease, while an alkaline cleaner may be too harsh and potentially damage the surface. Using a high pressure water blaster may not be sufficient to completely remove dirt and grease, especially in hard-to-reach areas. Therefore, an approved solvent/cleaner is the best choice for this task.

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7. (210) On a polished surface, uniform surface corrosion is first seen as

Explanation

When a polished surface undergoes uniform surface corrosion, it initially appears as a general dulling of the surface. This means that the surface loses its shine and becomes less reflective. This can be observed as a gradual decrease in the overall brightness and smoothness of the surface. It is important to note that this is the first visible sign of corrosion and may later progress into more severe forms such as discoloration, white powdery deposits, or small pits and holes.

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8. (214) The paint edges around the chemically stripped areas are feathered in order to

Explanation

The paint edges around the chemically stripped areas are feathered in order to ensure a smooth, overlapping transition between the old and new paint surfaces. Feathering the edges helps to blend the two surfaces together seamlessly, creating a more aesthetically pleasing finish. It also helps to prevent any noticeable lines or ridges where the old and new paint meet, ensuring a more professional and high-quality result.

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9. (216) At a minimum, material data safety sheets (MSDS) are made available to

Explanation

Material data safety sheets (MSDS) contain important information about the potential hazards, handling instructions, and safety precautions associated with a particular material. Making MSDS available to everyone ensures that all individuals within an organization have access to this crucial information. It promotes a culture of safety and enables everyone to make informed decisions when working with hazardous materials. By providing MSDS to everyone, organizations can ensure that employees at all levels, including shop chiefs, shift supervisors, and immediate supervisors, have the necessary knowledge to handle materials safely and prevent accidents or injuries.

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10. (221) What will happen to the paint coating if you hold a spray gun too close to the surface during painting operations?

Explanation

If you hold a spray gun too close to the surface during painting operations, the paint coating will experience runs and sags. This occurs because holding the spray gun too close leads to an excessive amount of paint being applied to the surface, causing it to run and sag. This can result in an uneven and unattractive finish.

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11. (228) What is used to wipe down the aircraft surface before applying rain erosion resistant tape?

Explanation

Isopropyl alcohol is used to wipe down the aircraft surface before applying rain erosion resistant tape. It is commonly used as a cleaning agent in aviation maintenance because it evaporates quickly and leaves no residue. Isopropyl alcohol effectively removes dirt, grease, and other contaminants from the surface, ensuring proper adhesion of the tape.

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12. (402) The fastener removal tool is primarily designed for use on a

Explanation

The fastener removal tool is designed for use on a flat surface because it requires a stable and even surface to effectively remove fasteners. Using the tool on a concave, convex, or curved surface may cause instability and make it difficult to remove the fasteners properly. A flat surface provides the necessary stability for the tool to work efficiently and safely.

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13. (415) Gaps are permitted between a mechanical-lock blind rivet and the surface provided they meet which specifications?

Explanation

Technical orders provide specific instructions and guidelines for the use and installation of mechanical-lock blind rivets. These orders outline the acceptable specifications and tolerances for gaps between the rivet and the surface. Therefore, adherence to technical orders is necessary to ensure that gaps between the rivet and the surface meet the required specifications.

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14. (016) If you had to select an aluminum alloy that is high in strength without a substantial loss in workability, which alloy should you select?

Explanation

5052 is the correct answer because it is an aluminum alloy that offers a good balance between strength and workability. It has excellent corrosion resistance and is commonly used in applications that require high strength, such as marine and automotive parts. Additionally, 5052 can be easily formed and welded, making it a versatile choice for various manufacturing processes.

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15. (002)what layout tool do you use to mark cut lines on metal surfaces?

Explanation

A scriber is a layout tool commonly used to mark cut lines on metal surfaces. It typically consists of a hardened steel point or needle that is sharp and durable enough to make precise and permanent markings on metal. The scriber is held firmly and guided along the desired cut line, creating a visible and accurate mark that serves as a guide for cutting or shaping the metal. This tool is commonly used in metalworking and fabrication processes to ensure precise and clean cuts.

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16. (003)what is the best file to use on a concave surface?

Explanation

The best file to use on a concave surface is a half-round file. A half-round file has a curved shape that allows it to fit perfectly on concave surfaces, making it easier to remove material and shape the surface accurately. Combination, double-cut, and single-cut files are not specifically designed for concave surfaces, so they may not provide the same level of precision and effectiveness as a half-round file.

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17. (428) When is it permissible to reswage a Dynatube swage?

Explanation

It is never permissible to reswage a Dynatube swage. This means that once a Dynatube swage is installed, it should not be removed or adjusted. Reswaging refers to the process of redoing the swage, which can compromise the integrity and effectiveness of the fitting. Therefore, it is recommended to never reswage a Dynatube swage to ensure safety and reliability.

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18. 008 when using a micro-shaver,you set it how many thousands of an inch above the skin?

Explanation

When using a micro-shaver, it is set .002" above the skin.

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19. 010 Which hand forming operation refers to the reduction of an area of a piece of metal?

Explanation

Shrinking is the hand forming operation that refers to the reduction of an area of a piece of metal. This process involves applying force to the metal in order to compress and decrease its overall size. By shrinking the metal, it becomes more compact and may also gain additional strength. This operation is commonly used in metalworking and sheet metal fabrication to shape and manipulate metal components.

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20. (602) What symbol do you enter on the Air Force Technical Order (AFTO) Form 781A when an aircraft is considered unsafe or unfit for flight?

Explanation

The correct answer is Red X. On the Air Force Technical Order (AFTO) Form 781A, the Red X symbol is entered when an aircraft is considered unsafe or unfit for flight. This symbol indicates that the aircraft is grounded and should not be flown until the necessary repairs or maintenance have been completed.

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21. (013) What Air Force Technical Order (AFTO) form is used to document equipment maintenance?

Explanation

The correct answer is Form 244, Industrial/Support Equipment Record. This form is used to document equipment maintenance in the Air Force. It is specifically designed for industrial and support equipment and allows for the recording of maintenance activities, inspections, repairs, and modifications. This form helps to ensure that all necessary maintenance tasks are documented and tracked for each piece of equipment.

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22. (013) When documenting equipment discrepancies, what does a red X denote on an Air Force Technical Order (AFTO) Form 244, Industrial/Support Equipment Record?

Explanation

A red X on an Air Force Technical Order (AFTO) Form 244, Industrial/Support Equipment Record, denotes an unsafe condition. This means that there is a problem or discrepancy with the equipment that makes it unsafe to use. The red X serves as a clear indicator to personnel that the equipment should not be used until the issue is resolved and it is deemed safe for use.

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23. (607) If the location of the rivets on the inner and outer rows of a layout pattern on a square flush patch are the same then the

Explanation

If the location of the rivets on the inner and outer rows of a layout pattern on a square flush patch are the same, it means that the distance between each rivet and the spacing between each row of rivets is identical. This indicates that the rivet spacing and row spacing are identical.

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24. (026) On a plane surface drawing, what is the longest horizontal dimension that is represented at right angles to the length?

Explanation

The longest horizontal dimension that is represented at right angles to the length on a plane surface drawing is the width. In a two-dimensional drawing, the width refers to the measurement from side to side, perpendicular to the length. The depth refers to the measurement from front to back, while distance is a more general term that does not specifically refer to a horizontal dimension. Projection refers to the representation of a three-dimensional object on a two-dimensional surface.

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25. What must you ensure you do first thing after drilling the heads off stuck screws and lifting the panel away

Explanation

After drilling the heads off stuck screws and lifting the panel away, it is important to ensure that any remaining screw shanks are extracted. This is necessary to prevent any potential hazards or issues that may arise from the presence of loose or protruding screw shanks. By extracting the remaining screw shanks, the task is completed thoroughly and safely.

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26. (620) The sanded area of a scratch is washed down after each sandpaper grit is used to

Explanation

After each sandpaper grit is used, the sanded area of a scratch is washed down to remove the previously used sandpaper grit. This is important because the previous grit may have left behind residue or particles that could interfere with the effectiveness of the next grit. By washing away the old grit, the surface is prepared for the next grit to be applied, ensuring a smooth and effective sanding process.

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27. (621) When disassembling a transparent plastic assembly, what is the value of drawing a diagram on cardboard showing the location of the fasteners?

Explanation

Drawing a diagram on cardboard showing the location of the fasteners ensures that the fasteners are placed correctly when disassembling a transparent plastic assembly. This helps in avoiding any mistakes or confusion while reassembling the assembly. It ensures that each fastener is placed in its proper location, preventing any potential damage or malfunction.

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28. (217) How often should a respirator be cleaned and disinfected?

Explanation

A respirator should be cleaned and disinfected at the end of each day in which it is used to ensure that it remains effective and safe for future use. Cleaning and disinfecting the respirator helps to remove any contaminants or pathogens that may have been trapped in the filter or on the surface of the respirator. This regular cleaning routine helps to maintain the integrity of the respirator and ensures that it continues to provide adequate protection to the user. Cleaning and disinfecting the respirator on a daily basis is therefore crucial for maintaining its functionality and preventing the spread of any harmful substances.

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29. (218) The type of chemical remover to be used depends on the

Explanation

The correct answer is "type of organic finish system to be removed." When choosing a chemical remover, it is important to consider the type of organic finish system that needs to be removed. Different types of finishes may require different chemical removers to effectively and safely remove them. Factors such as the composition and properties of the finish system will determine the appropriate chemical remover to be used. Barometric pressure, color of the finish system, and humidity are not directly related to the selection of a chemical remover.

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30. (431) How do you position a Rynglok© fitting on the tube before swaging?

Explanation

When positioning a Rynglok fitting on the tube before swaging, it can be placed anywhere along the length of the positioning mark. This means that the fitting does not need to be specifically aligned with the top or bottom edge of the mark, but can be positioned at any point along its length.

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31. (609) Before applying an aerodynamic smoothing compound to repair seams

Explanation

Before applying an aerodynamic smoothing compound to repair seams, it is necessary to clean the area with an approved solvent. This is important because the solvent will remove any dirt, grease, or contaminants that may be present on the surface. By cleaning the area thoroughly, the smoothing compound can adhere properly and provide a smooth and seamless repair.

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32. (022) What is the identifying color for Aramid/epoxy materials?

Explanation

Aramid/epoxy materials are identified by their yellow-gold color. This color is specific to these materials and helps in easily distinguishing them from other types of materials.

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33. (027) Angles less than (<) 90° are defined as

Explanation

Angles less than 90° are defined as acute.

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34. (625) When preparing to mix a two-part sealant, you mix the sealant in accordance with the

Explanation

When preparing to mix a two-part sealant, it is important to follow the manufacturer's instructions. These instructions provide specific guidelines on the correct ratio of the two parts of the sealant that need to be mixed together. Following the manufacturer's instructions ensures that the sealant is mixed properly and will perform as intended. The job guide, technical order, and shop operating instructions may provide general guidance, but the manufacturer's instructions are the most reliable source for mixing the sealant correctly.

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35. (230) Which component, of a computerized stencil system, cuts stencils to final size?

Explanation

A plotter is a component of a computerized stencil system that cuts stencils to their final size. A plotter is a device that uses a pen or a blade to create precise and accurate cuts on various materials, including stencils. It is commonly used in industries such as graphic design, architecture, and engineering to produce detailed and intricate designs. Unlike scissors or shears, a plotter is capable of executing complex cutting patterns and can be controlled by computer software, making it an ideal tool for cutting stencils to their final size.

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36. (421) The probable cause of excessive burrs while cutting tubing with a tube cutter is

Explanation

Excessive burrs can occur while cutting tubing with a tube cutter if too much pressure is applied on the cutting wheel at one time. Applying excessive pressure can cause the cutting wheel to dig into the tubing, resulting in uneven and jagged cuts. This can lead to the formation of burrs, which are rough edges or protrusions on the cut surface. Therefore, it is important to apply the right amount of pressure while using a tube cutter to ensure clean and smooth cuts without excessive burrs.

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37. (421) How do you remove foreign material from inside a completed tubing assembly?

Explanation

To remove foreign material from inside a completed tubing assembly, the most appropriate method is to flush it with a technical order (TO) approved solvent. This method ensures that the foreign material is effectively dissolved and removed from the tubing assembly, leaving it clean and free from any contaminants. Flushing with water or immersion in water may not be as effective in removing certain types of foreign material, while blowing with compressed air only may not fully eliminate the contaminants. Therefore, using a TO-approved solvent is the best option for thorough cleaning of the tubing assembly.

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38. 010 A blowhorn stake is best suited for

Explanation

A blowhorn stake is a specialized tool used in metalworking to shape objects with abrupt tapers. The shape of the stake allows for precise and controlled shaping of the metal, particularly when it comes to creating tapered forms. This tool is not typically used for double seaming, riveting, or making straight bends or folding and bending edges. Therefore, the best use for a blowhorn stake is shaping objects with abrupt tapers.

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39. (014) A metal that can be hammered, rolled, or pressed into various shapes without breaking has a high degree of

Explanation

Malleability refers to the ability of a metal to be hammered, rolled, or pressed into different shapes without breaking. This means that the metal can undergo deformation and retain its strength and integrity. Elasticity refers to the ability of a material to return to its original shape after being deformed, which is not the same as being able to be shaped without breaking. Ductility refers to the ability of a material to be stretched into a wire or thin sheet, which is related to malleability but not the same. Density is a measure of how much mass is contained in a given volume and is not directly related to the ability to be shaped without breaking.

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40. (014) What metal property is defined as the resistance to a cutting action like the cutting done by a pair of scissors?

Explanation

Shear strength is the correct answer because it refers to the resistance of a material to a cutting or shearing action, such as the force exerted by a pair of scissors. It measures the ability of a material to withstand forces parallel to its surface without deformation or failure. Tensile strength, torsional strength, and compressive strength are all different properties that measure the resistance of a material to other types of forces, not specifically cutting or shearing.

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41. (022) Which fiberglass assembly consists of two or more layers of fiberglass cloth bonded together with the aid of heat and pressure?

Explanation

A laminated fiberglass assembly consists of two or more layers of fiberglass cloth that are bonded together using heat and pressure. This process helps to create a strong and durable material that can be used in various applications. Laminated fiberglass is commonly used in industries such as automotive, aerospace, and construction due to its high strength-to-weight ratio and resistance to corrosion and chemicals.

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42. (622) What should you do to an aircraft panel before you fine finish the edges?

Explanation

Before fine finishing the edges of an aircraft panel, it is important to fit test the panel. This involves checking whether the panel fits properly in its designated position and aligns correctly with other components. Fit testing ensures that there are no gaps or misalignments, which could affect the overall integrity and functionality of the aircraft. By performing a fit test, any necessary adjustments or modifications can be made before proceeding with the fine finishing process.

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43. (625) What do you do if one-part sealant does not go on smoothly, easily, and evenly when applying it to an area?

Explanation

If the one-part sealant does not go on smoothly, easily, and evenly when applying it to an area, the best course of action would be to discard the sealant. This is because a sealant that does not apply smoothly and evenly may not provide an effective seal or may result in an uneven finish. Adding thinner or more accelerators may alter the composition of the sealant and affect its effectiveness. Whipping air into the sealant may introduce air bubbles and further compromise its performance. Therefore, it is best to discard the sealant and use a new one for optimal results.

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44. (220) When using the plastic media blasting (PMB) cabinet blaster, check the media level

Explanation

The correct answer is "prior to use" because it is important to check the media level in the plastic media blasting (PMB) cabinet blaster before using it. This ensures that there is enough media present for effective blasting and prevents any potential issues or damage that could occur if the media level is too low. Checking the media level prior to use allows for proper preparation and ensures the blaster is ready for operation.

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45. (228) How long should you let the edge sealer dry before painting?

Explanation

The correct answer is 24 hours. This is the amount of time you should let the edge sealer dry before painting. Allowing the sealer to dry for 24 hours ensures that it has fully cured and will provide a proper surface for the paint to adhere to. Painting too soon can result in the sealer not being fully dry, causing the paint to not adhere properly and potentially leading to peeling or cracking.

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46. (403) You need to consider heat requirements for which prevailing torque, self-locking nut locking device?

Explanation

The correct answer is Nonmetallic insert. Nonmetallic inserts are commonly used as a locking device for prevailing torque, self-locking nuts. These inserts are made of materials such as nylon or plastic and are designed to provide resistance to vibration and prevent the nut from loosening. They offer good heat resistance and can withstand high temperatures, making them suitable for applications where heat requirements need to be considered. Slotted or beam, deformed thread type, and interrupted thread type are not specifically designed to meet heat requirements for prevailing torque, self-locking nut locking devices.

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47. (002) The unit of measure used with a scale is the?

Explanation

A scale is a device used to measure the weight or mass of an object. The unit of measure commonly used with a scale is the gram, which is a metric unit of mass. Grams are often used for smaller and more precise measurements compared to other units such as pounds or kilograms. Therefore, the correct answer is gram.

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48. (420) Which color designates aluminum alloy Air Force–Navy (AN) and Military Specification (MS) fittings?

Explanation

Blue color designates aluminum alloy Air Force-Navy (AN) and Military Specification (MS) fittings. This color coding system is used to easily identify different types of fittings and ensure compatibility and safety in various applications.

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49. (014) The relationship between the strength of a material and its weight per cubic inch is the

Explanation

The strength/weight ratio refers to the relationship between the strength of a material and its weight per cubic inch. It is a measure of how strong a material is relative to its weight. This ratio is important in various applications, such as aerospace engineering, where lightweight materials with high strength are desired to maximize performance and efficiency.

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50. (621) Before installing a plastic assembly into its retaining frame, clean the frame with

Explanation

The correct answer is "an approved solvent." This is because using an approved solvent is the most effective way to clean the frame before installing the plastic assembly. Mild soap and water solution may not be strong enough to remove all dirt and debris, while a high detergent soap may leave residue that could affect the assembly. Alcohol may also not be as effective as an approved solvent in removing all contaminants from the frame.

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51. (622) When trimming aircraft panels or doors, you make a template out of plastic when

Explanation

When the original panel is missing or badly damaged, you make a template out of plastic. This is because the template will serve as a guide to recreate the shape and dimensions of the original panel, allowing for accurate trimming and replacement.

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52. (625) In order to use premixed frozen sealant, you should

Explanation

Premixed frozen sealant can be used by simply thawing it and using it. There is no need to use a heat gun, heat lamp, or wait overnight for it to thaw. Thawing the sealant will make it easier to work with and ensure proper application.

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53. (210) What is an advanced form of Inter-granular corrosion?

Explanation

Exfoliation corrosion is an advanced form of intergranular corrosion. It occurs when corrosion penetrates along the grain boundaries of a metal, causing the grains to separate and peel away from the surface. This type of corrosion is commonly observed in aluminum alloys, where it can lead to severe structural damage. Unlike other forms of intergranular corrosion, exfoliation corrosion typically occurs in materials with a high degree of anisotropy, such as rolled or extruded metals. It is characterized by the formation of layers or sheets that peel away from the metal surface, resembling the peeling of an onion.

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54. (212) When inspecting spot welds for corrosion, which tool can be used to detect skin bulge in its early stage?

Explanation

A straight edge can be used to detect skin bulge in the early stages of corrosion when inspecting spot welds. By placing the straight edge on the surface of the weld, any irregularities or bulges can be easily identified. This tool allows for a quick and simple visual inspection to determine if there is any corrosion present.

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55. (221) When using parallel strokes with a spray gun, the spray pattern should

Explanation

When using parallel strokes with a spray gun, it is recommended to overlap 50 percent of the previous stroke. This allows for an even and consistent coverage of the surface being sprayed. Overlapping too much may result in excessive build-up of paint, while overlapping too little may leave gaps and unevenness in the finish. Therefore, overlapping 50 percent strikes a balance between these two extremes, ensuring a smooth and uniform spray pattern.

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56. (223) What is a cause of orange peel when spray painting?

Explanation

When the coating material is too cold, it can cause orange peel when spray painting. This occurs because the cold coating material does not flow smoothly and evenly onto the surface, resulting in a textured appearance similar to the skin of an orange. To prevent this, it is important to ensure that the coating material is at the proper temperature before spraying.

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57. (413) What must you do prior to shaving millable head Jo-Bolts

Explanation

Prior to shaving millable head Jo-Bolts, it is important to check the fastener for looseness. This step ensures that the Jo-Bolts are securely fastened before proceeding with the shaving process. It helps to prevent any potential damage or accidents that may occur if the fastener is loose during the shaving operation.

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58. (406) When drilling holes for fasteners you can maintain proper hole alignment by

Explanation

To maintain proper hole alignment when drilling holes for fasteners, clamping all repair members in place is the correct answer. By securely clamping the repair members, they are held in position and prevent any movement or misalignment during the drilling process. This ensures that the holes are drilled accurately and in the desired location, allowing for proper alignment and a secure fastening of the components. Using a reamer to upsize the hole, holding the drill at a right angle to the surface, or pilot drilling holes through all mating surfaces may not necessarily guarantee proper hole alignment.

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59. (417) If you find the nut plate is misaligned after installing it using pull-through blind rivets, the probable cause is the

Explanation

If the nut plate is misaligned after installing it using pull-through blind rivets, the probable cause is that the nut plate was clamped too loosely during installation. When the nut plate is not securely clamped, it can easily shift or move, resulting in misalignment.

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60. (601) Other assemblies are directly or indirectly attached to what main aircraft structural assembly?

Explanation

The correct answer is Fuselage. The fuselage is the main aircraft structural assembly to which other assemblies, such as the wings, nacelles, and empennage, are directly or indirectly attached. The fuselage is the central body of the aircraft that houses the crew, passengers, and cargo, and provides the main structural support for the aircraft.

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61. (606) An angle drill is used to remove damage when

Explanation

An angle drill is used to remove damage when the damage is in a limited space. This is because an angle drill is designed to access tight or confined areas where a regular drill may not fit. Therefore, when the damage is in a limited space, an angle drill is the appropriate tool to use for the removal process.

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62. (026) Which statement best describes the relationship between blueprints and mechanical drawings?

Explanation

The correct answer is that blueprints are another name for mechanical drawings. This means that the terms "blueprints" and "mechanical drawings" can be used interchangeably to refer to the same thing.

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63. (616) How do you apply uniform pressure to laminated fiberglass repairs?

Explanation

Vacuum pressure is used to apply uniform pressure to laminated fiberglass repairs. This method involves placing the repair area in a vacuum bag and removing the air from the bag, creating a vacuum. The vacuum then applies even pressure to the repair, ensuring proper adhesion and minimizing air bubbles. This technique is commonly used in fiberglass repairs to achieve a strong and uniform bond.

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64. (026) To locate a specific point on a blueprint, you use letters and

Explanation

On a blueprint, zone numbers are used to locate a specific point. These numbers divide the blueprint into different zones or sections, making it easier to pinpoint the desired location. By referring to the zone number, one can quickly identify the area of the blueprint where the specific point is located, facilitating efficient navigation and communication in architectural or engineering projects.

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65. (029) The amount of metal needed to form a bend is called the

Explanation

The correct answer is "bend allowance". The bend allowance refers to the amount of metal that is required to form a bend in a material. It takes into account factors such as the material's thickness, bend angle, and the radius of the bend. By calculating the bend allowance, manufacturers can determine the length of material needed for bending processes, ensuring accurate and precise fabrication.

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66. (201) What two categories are Air Force publications divided into?

Explanation

Air Force publications are divided into two categories: directive and non-directive. Directive publications provide specific guidance and instructions on procedures, policies, and regulations that must be followed. These publications are mandatory and enforceable. Non-directive publications, on the other hand, provide informative and educational material that is not mandatory but is still valuable for reference and guidance. By categorizing publications into directive and non-directive, the Air Force ensures clear communication and compliance with important policies and procedures while also providing additional resources for information and education.

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67. (208) An atom that has gained or lost electrons and has acquired an electrical charge is called

Explanation

An atom that has gained or lost electrons and has acquired an electrical charge is called an ion. This is because ions are formed when atoms either gain or lose electrons, resulting in an unequal number of protons and electrons. The imbalance in charges gives the atom a net positive or negative charge, making it an ion. Protons and neutrons are subatomic particles found within the nucleus of an atom, while electrons are negatively charged particles that orbit around the nucleus. However, only ions have a net electrical charge due to the gain or loss of electrons.

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68. (212) What is the first step of a general corrosion inspection?

Explanation

The first step of a general corrosion inspection is to ensure that the area has been thoroughly cleaned. This is important because any dirt, debris, or contaminants on the surface can interfere with the inspection and make it difficult to accurately assess the extent of corrosion. By cleaning the area beforehand, the inspector can get a clear view of the surface and properly evaluate the corrosion damage. Once the area is clean, further steps can be taken to dislodge paint irregularities, determine the extent of corrosion, and examine the area with a magnifying glass.

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69. (212) Corrosion that appears as blistering, exfoliation, and scaling or flaking is classified as

Explanation

Corrosion that appears as blistering, exfoliation, and scaling or flaking is classified as severe. This classification is based on the extent and severity of the corrosion damage. When corrosion reaches a point where it causes visible blistering, exfoliation, and scaling or flaking, it indicates a significant level of damage and deterioration. This type of corrosion can lead to structural weakness and compromise the integrity of the material or surface affected. Therefore, severe is the appropriate classification for this type of corrosion.

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70. (218) When do you mix chemical paint remover?

Explanation

Chemical paint remover is typically mixed immediately before use to ensure its effectiveness. This is because the active ingredients in the remover can degrade or evaporate over time, reducing its ability to remove paint effectively. By mixing it right before use, the remover remains potent and ready to break down the paint effectively. Mixing it too early, such as 1 or 2 hours before use, may result in a less effective product. Mixing it 30 minutes before use may still be acceptable, but immediate mixing is generally recommended for optimal results.

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71. (406) How do you drill an interference fit hole for a fastener?

Explanation

To drill an interference fit hole for a fastener, it is necessary to pilot drill the hole first. This means using a smaller drill bit to create a guide hole. Once the pilot hole is created, a reamer is then used to finish the hole to the desired size. This process ensures that the final hole is precise and accurately sized for the fastener, allowing for a tight and secure fit. Using only a reamer or only a drill bit would not achieve the same level of accuracy and precision required for an interference fit hole.

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72. (403) Type of nut tightened by hand

Explanation

A wing nut is a type of nut that can be tightened by hand. It has two large wings on opposite sides, which allow for easy gripping and turning without the need for tools. This makes it convenient for quick adjustments or temporary fastenings that do not require a lot of torque.

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73. (422) Which method would you use to bend a piece of tubing if a tube bender is not available?

Explanation

When a tube bender is not available, sand can be used as a method to bend a piece of tubing. This technique involves filling the tubing with sand and then heating it. The heated tubing can then be bent into the desired shape using a bending tool or by applying pressure. The sand prevents the tubing from collapsing or deforming during the bending process, ensuring a smooth and accurate bend.

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74. (005) To use the job selector dial on a contour metal cutting saw you must know the

Explanation

To use the job selector dial on a contour metal cutting saw, you need to know the material composition and thickness. This is because different materials and thicknesses require different cutting speeds and feed rates. The job selector dial allows you to set the appropriate cutting parameters based on the specific material and thickness you are working with, ensuring optimal cutting performance and accuracy. Knowing the type of blade already installed, the pitch of the material being cut, and the degree the material is placed in relation to the blade are not relevant factors for using the job selector dial.

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75. 006 What type of grinding wheel do you use when you're grinding aluminum using a bench grinder?

Explanation

Silicon carbide is the correct answer for grinding aluminum using a bench grinder. Silicon carbide is a hard and sharp abrasive material that is specifically designed for grinding non-ferrous metals like aluminum. It is capable of removing material quickly and efficiently without clogging or overheating the grinding wheel. Using aluminum oxide or other abrasive materials can cause the wheel to clog and overheat, leading to poor grinding performance and potential damage to the workpiece. Diamond and garnet are not commonly used for grinding aluminum and are more suitable for other applications.

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76. (602) When a new Air Force Technical Order (AFTO) Form 781A is initiated, what kind of discrepancies must not be transferred to the AFTO Form 781K?

Explanation

When a new Air Force Technical Order (AFTO) Form 781A is initiated, discrepancies with a Red X must not be transferred to the AFTO Form 781K. The Red X symbol indicates a condition that may endanger the safety of personnel or equipment, so it is important to address and resolve these discrepancies immediately rather than transferring them to another form. The other options, Red Dash and Red Diagonal, are used to indicate less critical discrepancies that can be transferred to the AFTO Form 781K for further action. Discrepancies with a supply document number can also be transferred to the AFTO Form 781K for supply-related actions.

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77. (401) The distance from the under-head bearing surface to the start of the thread is called the

Explanation

The distance from the under-head bearing surface to the start of the thread is called the grip length. This measurement is important as it determines how securely the bolt can be fastened. The grip length needs to be appropriate for the specific application to ensure proper engagement of the threads and optimal performance of the bolt.

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78. (612) What cardinal rule must be followed when removing damage from a composite structure?

Explanation

When removing damage from a composite structure, it is important to remove as little sound material as possible. This ensures that the structural integrity of the composite is not compromised and that the repaired area remains strong. By removing only the damaged material and leaving the sound material intact, the overall strength and performance of the composite structure can be maintained.

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79. (215) The two categories that corrosion preventive compounds (CPC) are separated into include

Explanation

Corrosion preventive compounds (CPC) are separated into two categories: water displacing and non-water displacing. Water displacing CPCs are designed to displace moisture and create a protective barrier on the surface, preventing corrosion. Non-water displacing CPCs, on the other hand, do not displace moisture but rather form a protective film on the surface to prevent corrosion. These two categories offer different approaches to corrosion prevention depending on the specific needs and conditions.

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80. (403) Which nut is used where the assembly is frequently removed and you can obtain the desired tightness with your fingers?

Explanation

The wing nut is used in assemblies where frequent removal is required and the desired tightness can be achieved by using fingers. Wing nuts have two large metal "wings" on opposite sides, which provide an easy grip and allow for quick hand tightening and loosening without the need for tools. This makes them convenient for applications where frequent adjustments or disassembly are necessary.

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81. (001)what type of punch do you use to align fastener holes in two pieces of metal?

Explanation

A drift punch is used to align fastener holes in two pieces of metal. It is a long, tapered tool with a pointed end that is used to accurately position the holes by gently tapping it into the misaligned holes. The taper allows the punch to gradually widen the holes and bring them into alignment without causing any damage to the metal surfaces. This ensures that the fasteners can be inserted easily and securely into the aligned holes, resulting in a strong and stable connection between the two pieces of metal.

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82. (018) What is the world's lightest structural metal?

Explanation

Magnesium is the world's lightest structural metal. It has a low density and is known for its lightness and strength. It is commonly used in industries such as aerospace and automotive due to its excellent weight-to-strength ratio. Magnesium alloys are also used in various applications where weight reduction is important, such as in the manufacturing of electronic devices and sporting equipment.

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83. (022) What area of a metal-bonded honeycomb panel is referred to as the transition area?

Explanation

The transition area of a metal-bonded honeycomb panel refers to the area between the flat section of the panel and the panel attachment area. This is the region where the panel transitions from the flat portion to the area where it is attached to another component or structure.

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84. (615) When storing advanced composite materials in cold storage, what is the maximum temperature permitted?

Explanation

Advanced composite materials are sensitive to temperature changes, and storing them in cold storage helps to maintain their integrity. The maximum temperature permitted for storing these materials is 0ºF. This extremely low temperature ensures that the composite materials remain stable and do not undergo any undesirable chemical or physical changes. Storing them at higher temperatures could potentially compromise their structural properties and lead to degradation or damage. Therefore, maintaining a maximum temperature of 0ºF is crucial for the safe storage of advanced composite materials.

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85. (026) A thin line having alternating and evenly spaced long and short dashes is a

Explanation

A thin line with alternating and evenly spaced long and short dashes is known as a center line. This type of line is commonly used in technical drawings and blueprints to indicate the center of an object or feature. It helps to provide a visual reference point for measurements and alignments.

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86. (028) What type of drawing do you use to manufacture an object using very thin, flat metal?

Explanation

Single view drawings are used to manufacture objects using very thin, flat metal. This type of drawing provides a comprehensive representation of the object, showing all necessary dimensions, angles, and details in a single view. It allows manufacturers to accurately understand and produce the object without the need for multiple views or additional drawings.

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87. (204) Which technical order (TO) contains operational checkout procedures?

Explanation

The job guide contains operational checkout procedures. It provides step-by-step instructions for performing tasks and checks during the operation of a system or equipment. It helps technicians ensure that all necessary procedures are followed correctly and that the equipment is functioning as intended. The job guide is a valuable resource for troubleshooting and maintenance activities.

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88. (209) Which scale is used to measure the strength of an electrolyte?

Explanation

The pH scale is used to measure the strength of an electrolyte. The pH scale measures the concentration of hydrogen ions in a solution. A lower pH value indicates a higher concentration of hydrogen ions and a stronger electrolyte, while a higher pH value indicates a lower concentration of hydrogen ions and a weaker electrolyte. Therefore, the potential of hydrogen (pH) is the correct scale to measure the strength of an electrolyte.

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89. (222) Prior to use, how many seconds should a touch-up pen paint applicator be mixed?

Explanation

The touch-up pen paint applicator should be mixed for 60 seconds prior to use. This ensures that the paint is well-mixed and ready to be applied evenly. Mixing the paint for too short a time may result in uneven application, while mixing for too long may cause the paint to dry out or become clumpy. Therefore, 60 seconds is the optimal amount of time to mix the paint before using the touch-up pen paint applicator.

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90. (405) What part of an airloc assembly is never reused?

Explanation

The correct answer is Cross-pin. A cross-pin is a type of fastener used in an airlock assembly that is designed to be used only once and not reused. It is typically used to secure and connect different components of the airlock assembly. Unlike other parts such as grommets, rigid receptacles, and floating receptacles, the cross-pin is not meant to be taken apart or reassembled, making it a non-reusable component.

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91. (403) Type of nut which comes in long strips

Explanation

A gang channel is a type of nut that comes in long strips. It is commonly used in construction and assembly work where multiple nuts need to be installed quickly and efficiently. The long strip design allows for easy handling and installation, saving time and effort.

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92. (003)What type of file do you use to sharpen the blades of cutting tools?

Explanation

A single-cut file is used to sharpen the blades of cutting tools. This type of file has rows of parallel teeth that are cut at an angle to the centerline of the file. When used, the file only cuts in one direction, making it ideal for sharpening blades. The single-cut file allows for precise and controlled sharpening, ensuring that the cutting tool's blades are sharpened evenly and effectively.

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93. (601) Which of these is an auxiliary flight control?

Explanation

Flaps are auxiliary flight controls that are located on the trailing edge of the wings. They can be extended or retracted to increase or decrease lift and drag during different phases of flight. By extending the flaps, the wing area and camber are increased, allowing the aircraft to generate more lift at lower speeds, such as during takeoff and landing. Therefore, flaps are considered an auxiliary flight control because they assist in controlling the aircraft's lift and drag characteristics.

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94. (603) When inspecting for distortions, besides excellent lighting what else do you use?

Explanation

A grid made up of horizontal and vertical lines is used when inspecting for distortions. This grid helps to identify any irregularities or deformities in the panel or object being inspected. By placing the grid over the panel and observing the lines, any distortions or deviations from straight lines can be easily detected. This method is effective in identifying and assessing distortions in a clear and systematic manner.

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95. (605) According to the basic principle of repair, when you make any repair your main concern is the original

Explanation

When making a repair, the main concern is to restore the original strength of the object or structure. This means ensuring that the repaired area is able to withstand the same amount of force or stress as it did before it was damaged. The repair should be done in such a way that it does not compromise the overall strength and integrity of the object. Therefore, strength is the most important consideration when making a repair.

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96. (014) Which of these metals is ferrous?

Explanation

Cast iron is a ferrous metal because it contains a high percentage of iron. Ferrous metals are those that contain iron as the main component, and cast iron is made by melting iron and adding small amounts of carbon and other elements. It is known for its strength and durability, making it suitable for applications such as construction, pipes, and automotive parts. Zinc, gold, and silver are non-ferrous metals as they do not contain iron as the main component.

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97. (019) Which steel alloy would you chose for corrosion resistance and hardness?

Explanation

Chromium is the preferred steel alloy for corrosion resistance and hardness. Chromium forms a protective oxide layer on the surface of the steel, which helps prevent corrosion. Additionally, chromium increases the hardness of the steel, making it more resistant to wear and abrasion. This makes chromium an ideal choice for applications where both corrosion resistance and hardness are important, such as in stainless steel.

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98. (022) How is a metal-bonded honeycomb panel constructed?

Explanation

A metal-bonded honeycomb panel is constructed by bonding a core between two metal facings. This construction provides strength and rigidity to the panel while also keeping it lightweight. The core, typically made of aluminum or other materials, is structured in a honeycomb pattern, which further enhances the panel's strength-to-weight ratio. The metal facings on either side of the core provide protection and durability to the panel, making it suitable for various applications in industries such as aerospace and construction.

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99. (024) The product of multiplying 5/6 by 3/5 is

Explanation

When multiplying fractions, we multiply the numerators together and the denominators together. In this case, multiplying 5/6 by 3/5 gives us (5*3)/(6*5) = 15/30. However, we can simplify this fraction by dividing both the numerator and denominator by their greatest common divisor, which is 15. So, 15/30 simplifies to 1/2.

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100. (619) How many thermocouples are used and how are they positioned on a wet laminate when removing moisture?

Explanation

Two thermocouples are used and they are positioned 2" from the edge of the heat blanket.

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101. (213) What is the first step when using abrasive blasting to remove corrosion?

Explanation

Before using abrasive blasting to remove corrosion, it is important to clean any oil, grease, or other soils from the surfaces. This step ensures that the abrasive blasting process is effective and that the corrosion is properly removed. Cleaning the surfaces helps to remove any contaminants that could interfere with the blasting process and ensures that the abrasive media can work efficiently on the corroded areas. By starting with clean surfaces, the abrasive blasting process can be more successful in removing corrosion and restoring the affected surfaces.

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102. (227) What is the general top coating sequence for small aircraft-tail toward hanger exhaust?

Explanation

The correct answer is "Forward fuselage, upper wings, lower wings, aft fuselage and tail section." This sequence is the general top coating sequence for small aircraft-tail toward hanger exhaust. It starts with the forward fuselage, then moves to the upper wings, lower wings, aft fuselage, and finally the tail section. This sequence ensures that the top coating is applied in a logical and efficient manner, covering all necessary areas of the aircraft.

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103. (401) How can you avoid stripping threads when installing a nut and bolt?

Explanation

To avoid stripping threads when installing a nut and bolt, it is important to torque the nut to proper specifications. Torque refers to the amount of force applied to tighten the nut and bolt. If the nut is not torqued properly, it can cause excessive stress on the threads, leading to stripping. By following the recommended torque specifications, the nut can be tightened to the appropriate level without damaging the threads, ensuring a secure and reliable connection.

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104. (412) When riveting parts together the first step you take is to

Explanation

When riveting parts together, the first step is to secure the parts to prevent slippage. This is important because if the parts are not properly secured, they may move or shift during the riveting process, resulting in misalignment or improper joining of the parts. By securing the parts, it ensures that they are held firmly in place, allowing for accurate and successful riveting.

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105. (413) Which of these tools is not required to remove a tight Jo-bolt fastener?

Explanation

A drill bushing fixture is not required to remove a tight Jo-bolt fastener. A punch is used to create a starting point for drilling, a hammer is used to strike the punch, and a pilot drill is used to create a hole for the fastener. However, a drill bushing fixture is not necessary for the removal process.

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106. (415) Which of these is not a procedure for drilling a mechanical-lock blind rivet hole?

Explanation

Using a drill-bushing is not a procedure for drilling a mechanical-lock blind rivet hole. A drill-bushing is typically used for precision drilling to ensure accurate hole placement and to prevent the drill bit from wandering. However, when drilling a blind rivet hole, a drill-bushing is not necessary as the blind rivet is designed to be installed without access to the backside of the workpiece. Therefore, the use of a drill-bushing is not required in this procedure.

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107. (419) In order to properly pull-test a cable, you keep the cable under tension for

Explanation

To properly pull-test a cable, it is necessary to keep the cable under tension for a sufficient amount of time. This allows for any potential weaknesses or faults in the cable to be identified. Three minutes is likely the appropriate duration for the pull-test as it provides enough time to observe any potential issues that may arise under tension.

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108. 009 When Stretching or shrinking ,the edge of flanges can crack and split as the result of

Explanation

When stretching or shrinking, repeating the strokes too long in one spot can cause the edge of flanges to crack and split. This is because excessive pressure and heat are concentrated in one area for an extended period of time, leading to the weakening and eventual failure of the flange edge. It is important to evenly distribute the stretching or shrinking process to avoid putting excessive stress on a single spot.

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109. (017) What is the coarsest abrasive sheet or emery paper you can use to blend out long, deep scratches on titanium?

Explanation

A lower grit number indicates a coarser abrasive sheet or emery paper. Therefore, 120 grit is the coarsest option among the given choices. It would be suitable for blending out long, deep scratches on titanium as it will remove more material and provide a rougher surface finish compared to higher grit numbers.

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110. When may an impact driver such as a rivet gun be used to loosen stuck fasteners

Explanation

The correct answer is "There use is never authorized." This means that an impact driver such as a rivet gun should never be used to loosen stuck fasteners.

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111. (614) To provide a more uniform bondline thickness when making a metal-bonded honeycomb repair, you use a

Explanation

A film adhesive is used to provide a more uniform bondline thickness when making a metal-bonded honeycomb repair. Film adhesives are thin, flexible sheets that can be easily applied to surfaces. They are designed to distribute the adhesive evenly across the bondline, ensuring a consistent thickness. This helps to achieve a strong and reliable bond between the metal and the honeycomb structure. Foam adhesives, paste adhesives, and liquid adhesives may not provide the same level of uniformity and control over the bondline thickness, making them less suitable for this specific repair application.

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112. (026) In all drawings, what term represents the longest horizontal dimension of a plane figure?

Explanation

The term "length" represents the longest horizontal dimension of a plane figure. It refers to the measurement from one end of the figure to the other in a horizontal direction.

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113. (222) What should the temperature be when mixing a touch-up pen paint applicator pen?

Explanation

The temperature should be at room temperature when mixing a touch-up pen paint applicator pen. This is because room temperature allows the paint to flow smoothly and evenly, ensuring a better application. Extreme temperatures, such as 60 or 90 degrees, can affect the consistency and quality of the paint, leading to potential issues with the touch-up job. Similarly, the outside temperature may vary greatly and can also impact the paint's performance, so it is best to mix the paint at room temperature.

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114. (226) What do you do with jelled or lumpy coating materials?

Explanation

Jelled or lumpy coating materials are not suitable for use as they can affect the quality of the coating. They may cause uneven application or result in a rough finish. Therefore, it is best to discard them immediately to ensure a smooth and satisfactory coating application.

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115. (231) After a decal is applied to an aircraft, what protects it against abrasion?

Explanation

Edge sealing compound is used to protect decals against abrasion after they are applied to an aircraft. This compound creates a protective barrier around the edges of the decal, preventing it from being damaged or worn down by friction or contact with external elements. The compound helps to extend the lifespan of the decal and maintain its appearance over time.

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116. (410) What is the grip length of the following High Lok HL610V5-11

Explanation

The grip length of the High Lok HL610V5-11 is 11.

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117. 009 You can from a conical shape with the slip roll former by

Explanation

By setting the back roller at an angle, it allows the metal to be fed into the slip roll former in a way that creates a conical shape. The angle of the back roller determines the angle at which the metal is bent, resulting in the desired conical shape. The grooved portion of the rolls and feeding the metal at an angle may also be used in the process, but they alone cannot form a conical shape. Reversing the metal after each pass through the rollers is not necessary for forming a conical shape.

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118. (601) What provides shape, strength, and rigidity to the aircraft fuselage?

Explanation

Bulkheads provide shape, strength, and rigidity to the aircraft fuselage. They are structural partitions that divide the fuselage into compartments and provide support to the overall structure. Bulkheads are usually made of strong materials such as aluminum or composite materials and are designed to withstand the various forces and stresses experienced during flight. By distributing these forces and providing structural integrity, bulkheads play a crucial role in maintaining the shape and strength of the aircraft fuselage.

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119. (608) When fabricating a doubler for a flush skin repair in an open area

Explanation

When fabricating a doubler for a flush skin repair in an open area, it is important to select material that is one-gage thicker than the skin. This is because the doubler needs to provide additional strength and support to the damaged area. By selecting material that is slightly thicker than the skin, it ensures that the doubler will be able to effectively reinforce the repair and prevent further damage.

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120. (018) When cutting magnesium alloy sheet metal you should never use a

Explanation

A nibbler is the correct answer because it is a tool specifically designed for cutting sheet metal. It has a small cutting head that can easily maneuver through the metal, creating clean and precise cuts. On the other hand, using a router, hacksaw, or circular saw for cutting magnesium alloy sheet metal can be dangerous and ineffective. These tools are not designed for sheet metal cutting and may cause damage to the material or result in uneven and jagged cuts.

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121. (223) What is the most common cause of coating failure?

Explanation

Inadequate surface preparation is the most common cause of coating failure. When the surface is not properly prepared before applying the coating, it can lead to poor adhesion and lack of bond between the coating and the surface. This can result in the coating peeling, flaking, or blistering over time. Proper surface preparation involves cleaning, removing contaminants, and ensuring a smooth and properly primed surface for the coating to adhere to.

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122. (411) What is an authorized substitute for a taper lok fastener

Explanation

The given question asks for an authorized substitute for a taper lok fastener. The options provided suggest reaming the taper lok hole to accommodate a larger sized hi-lok fastener, a high shear pin rivet, or a high shear stump bolt. However, the correct answer is that no substitute exists. This means that there is no authorized alternative to a taper lok fastener.

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123. (411) What head marking symbols on the taper-lok pins indicate that it is an injection type?

Explanation

The correct answer is "Indented slots stamped on the head of the fastener." This indicates that the taper-lok pin is an injection type. The indented slots on the head of the fastener serve as a visual marker to distinguish it from other types of taper-lok pins.

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124. (003)What type of metal cutting snips is known as tinner's snips?

Explanation

Tinner's snips are a type of metal cutting snips that have straight blades. They are commonly used by tinners or sheet metal workers for cutting straight lines in thin metal sheets. The straight blades allow for precise and clean cuts, making them ideal for tasks that require accuracy and straight edges.

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125. (424) While using the squaring- and burring-head assembly on the power flaring machine the probable cause of more inside chamfer on one side of a piece of tubing and more outside chamfer on the opposite side is

Explanation

The most likely cause of having more inside chamfer on one side of the tubing and more outside chamfer on the opposite side is misalignment between the spindle and vise jaw. If the spindle and vise jaw are not properly aligned, it can result in uneven cutting and chamfering of the tubing. This misalignment can cause the cutting head to be positioned at an angle, resulting in different chamfer sizes on each side of the tubing. Adjusting the alignment between the spindle and vise jaw should solve this issue.

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126. 006 What is the max bed gap allowed when using a powered disc sander?

Explanation

When using a powered disc sander, the maximum allowable bed gap is 1/8". This means that the distance between the sanding disc and the bed of the sander should not exceed 1/8". This is important because a larger gap can lead to instability and improper sanding results. It is crucial to maintain a proper bed gap to ensure safe and effective use of the powered disc sander.

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127. 006The machine capacity of a rotary punch is found on the

Explanation

The correct answer is "front of each die holder." This means that the machine capacity of a rotary punch can be found on the front of each die holder. This suggests that the information regarding the machine's capacity is displayed or indicated on the die holder itself, making it easily accessible for the user.

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128. (429) The end marking template for a Permalite (Deutschlite) fitting is based on the tubing's

Explanation

The end marking template for a Permalite (Deutschlite) fitting is based on the tubing's outside diameter. This means that the marking template will be designed to fit the specific outside diameter of the tubing, ensuring a proper and secure fit between the fitting and the tubing. The outside diameter is an important factor in determining the compatibility and suitability of the fitting for the tubing.

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129. (015) For rivet and bolt applications it is especially important to consider what type of stress?

Explanation

In rivet and bolt applications, the type of stress that needs to be considered is shear stress. Shear stress occurs when two forces are applied parallel to each other but in opposite directions, causing the material to slide or deform. In rivet and bolt applications, shear stress is important because it determines the strength and stability of the joint, ensuring that the fastener can withstand the forces acting upon it without failing.

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130. (016) When reaming holes in aluminum, the most probable cause of the reamer starting to scrape and swedge the material, rather than cut it is that the

Explanation

When holes are drilled oversize, it means that the diameter of the hole is larger than intended. This can cause the reamer to scrape and swedge the material instead of cutting it because there is not enough material for the reamer to engage with and remove. As a result, the reamer ends up pushing and deforming the material rather than cleanly cutting through it.

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131. (622) When using an original door as a template, you must make sure the original door has

Explanation

When using an original door as a template, it is important to ensure that the original door has the proper fit. This means that the dimensions and shape of the original door should match the desired door that is being created. If the original door does not have the proper fit, then the new door made using it as a template will also not fit correctly. Therefore, it is crucial to check and confirm that the original door has the proper fit before using it as a template.

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132. (215) Corrosion preventive compounds (CPC) are used to prevent

Explanation

Corrosion preventive compounds (CPC) are used to prevent corrosive materials from contacting and corroding bare metal surfaces. This means that CPC creates a protective barrier between the metal surface and corrosive materials, preventing them from coming into direct contact and causing corrosion. By using CPC, the metal surfaces are effectively shielded and preserved from the damaging effects of corrosion.

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133. (217) What must you do before you can wear a respirator with a tight-fitting face-piece?

Explanation

Before wearing a respirator with a tight-fitting face-piece, it is necessary to be fit tested with the same make, model, and style of respirator that will be used in the workplace. This ensures that the respirator properly fits the individual's face and provides an effective seal. Fit testing is important to ensure that the respirator will provide the intended protection against hazardous substances in the workplace. Thoroughly cleaning and disinfecting the respirator, inspecting for damaged parts, and ensuring no facial hair comes between the sealing surface are also important steps, but they are not specifically required before wearing the respirator.

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134. (410) to avoid building up excessive internal stresses the maximum interference fit of a B fit hi-lok or hi-tigue should not exceed

Explanation

To avoid building up excessive internal stresses, the maximum interference fit of a B fit hi-lok or hi-tigue should not exceed .002". This means that the difference in size between the fastener and the hole it is being inserted into should not be greater than .002 inches. This ensures that the fit is tight enough to hold the components together securely, but not so tight that it causes excessive stress or deformation.

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135. (231) A rapid way of preparing a sign is by

Explanation

Stenciling is a rapid way of preparing a sign because it involves using a pre-cut template to create a design or text. By placing the stencil on the surface and applying paint or ink over it, the desired image or message can be easily transferred onto the sign. This method is efficient and time-saving compared to drawing or transferring the design by hand, making stenciling a quick and effective option for sign preparation.

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136. (408) When installing hi-shear rivets how do you accomplish proper faying surface "sealant squeeze out"?

Explanation

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137. (419) You cannot cut cables by using a

Explanation

Using a torch to cut cables is not recommended because it can cause the cables to overheat, melt, or catch fire. Torches generate high temperatures that can damage the insulation and conductors of the cables, leading to potential safety hazards or electrical failures. It is safer and more effective to use tools specifically designed for cutting cables, such as a cable swager or cutting machine, which can provide clean and precise cuts without causing damage to the cables.

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138. (003)what type of chisel is best suite for cutting slots and keyways?

Explanation

A cape chisel is best suited for cutting slots and keyways. Cape chisels have a narrow, rectangular blade that tapers to a point, allowing for precise cutting in tight spaces. The flat chisel would not be as effective for cutting slots and keyways as it has a wider blade. The diamond point chisel is more suitable for carving or shaping materials, rather than cutting slots. The half roundnose chisel is primarily used for creating concave shapes, making it less suitable for cutting slots and keyways.

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139. 007 The largest twist drill the chuck on a hand drill can normally accommodate is

Explanation

The largest twist drill that the chuck on a hand drill can normally accommodate is 1/4". This means that the chuck on a hand drill is designed to hold drill bits with a maximum diameter of 1/4".

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140. 010 Which forming process involves using a smooth-face dolly?

Explanation

Bumping is the forming process that involves using a smooth-face dolly. In this process, a smooth-faced dolly is used to shape and contour a metal sheet or panel by striking it with a hammer. The smooth-face dolly helps to distribute the force evenly and prevent any damage to the surface of the metal. This technique is commonly used in automotive and aircraft industries to create curved or contoured panels.

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141. 010What do you usually use as a support during the bumping process?

Explanation

During the bumping process, a sandbag is typically used as a support. This is because a sandbag provides a flexible and malleable surface that can be easily shaped and adjusted to support the object being bumped. The sandbag absorbs the impact and helps distribute the force evenly, preventing any damage or deformation to the object. Additionally, the weight and stability of the sandbag ensure that it stays in place and provides a steady support throughout the bumping process.

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142. (617) When making a step-joint repair to an aramid honeycomb composite panel, you make the replacement plies

Explanation

When making a step-joint repair to an aramid honeycomb composite panel, the replacement plies should be made to match each ply in the original panel. This means that the orientation and alignment of the replacement plies should be the same as the plies in the original panel. By matching each ply, the repair will be able to maintain the structural integrity and strength of the original panel, ensuring a successful repair.

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143. (028) To show three dimensions on a drawing, it is usually necessary to show at least

Explanation

To accurately represent three dimensions on a drawing, it is typically necessary to show at least two views. By providing two different perspectives of an object or structure, it becomes easier to understand its shape, size, and spatial relationships. This allows the viewer to visualize the object in three dimensions, even though it is represented on a two-dimensional surface. Showing only one view may not provide enough information, while showing more than two views may be excessive and unnecessary for most purposes.

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144. (625) When cleaning a surface before applying a sealant, you can consider the cleaning operation completed

Explanation

The correct answer is when there is no discoloration on a clean drying cloth. This indicates that the surface is clean and free from any residue or contaminants that could affect the application of the sealant. If there is no discoloration on the cloth, it means that the cleaning process has effectively removed any dirt or stains from the surface, ensuring a proper and smooth application of the sealant.

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145. (002)The included angle of a center punch should be?

Explanation

The included angle of a center punch should be 90 degrees. This angle allows the punch to create a precise and deep indentation on the material being punched. A 90-degree angle ensures that the force is evenly distributed and prevents the punch from slipping or damaging the workpiece.

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146. (420) Which type of aluminum alloy tubing do you use to repair a hydraulic system that carries high pressures up to 3,000 psi?

Explanation

6061-T is the correct answer because it is a high-strength alloy that offers good corrosion resistance and is commonly used in applications that require high pressure, such as hydraulic systems. It has a tensile strength of 45,000 psi and a yield strength of 40,000 psi, making it suitable for handling pressures up to 3,000 psi. Additionally, the "-T" designation indicates that the alloy has been thermally treated to improve its strength and hardness.

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147. (003)What type of file is primarily used for sharpening circular saws and edge tools?

Explanation

A mill file is primarily used for sharpening circular saws and edge tools. It is a flat file with a series of parallel teeth on one side, which allows for efficient and precise sharpening of cutting edges. The other options, flat, round, and triangle files, are not specifically designed for sharpening circular saws and edge tools.

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148. (422) What can you do to prevent thick-wall aluminum tubing from slipping in the clamp block of the production tube bender?

Explanation

To prevent thick-wall aluminum tubing from slipping in the clamp block of the production tube bender, a piece of emery cloth can be placed between the tubing and the clamp block. The rough texture of the emery cloth will create friction, increasing the grip between the tubing and the clamp block, thereby preventing slipping. This solution addresses the issue directly by providing a physical barrier that enhances the grip between the two surfaces.

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149. You can ensure a reciprocating saw is cutting properly by selecting a blade

Explanation

To ensure a reciprocating saw is cutting properly, it is important to select a blade with a pitch where at least two teeth will cut at all times. This means that while cutting, there should always be at least two teeth engaged with the material to ensure efficient and effective cutting. If there are fewer teeth engaged, it can result in slower cutting speed, increased vibration, and potential damage to the blade or the material being cut. Therefore, selecting a blade with the appropriate pitch is crucial for achieving optimal cutting performance with a reciprocating saw.

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150. (426) What is not used to preset a military specification sleeve onto a piece of tubing?

Explanation

A mandrel is not used to preset a military specification sleeve onto a piece of tubing. A mandrel is a tool used for shaping or forming objects, typically used in metalworking or woodworking. In this context, the sleeve is likely being installed onto the tubing using other tools such as a jaw nut or wrench, which are commonly used for tightening or securing components. The mandrel is not involved in this specific process.

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151. 009 What adjustment is required when the bar folder does not operate freely?

Explanation

When the bar folder does not operate freely, the likely adjustment that needs to be made is to the thickness. This means that the bar folder may be too tight or too loose, causing it to not move smoothly. By adjusting the thickness, the bar folder can be set to the appropriate tolerance, allowing it to operate freely without any issues.

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152. (429) To inspect the ring position of a swaged Permalite (Deutschlite) fitting, you use

Explanation

To inspect the ring position of a swaged Permalite (Deutschlite) fitting, an inspection gage is used. An inspection gage is a specialized tool designed specifically for this purpose. It allows for accurate measurement and evaluation of the ring position, ensuring that the fitting is properly swaged and aligned. The use of an inspection gage helps to maintain the quality and reliability of the fitting, preventing potential issues or failures in the future.

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153. (608) In addition to the amount of damage to each member, what other factor must you consider when determining the size of the cutout for a combination repair?

Explanation

When determining the size of the cutout for a combination repair, one must consider the location of existing fasteners. This is important because the cutout should be designed in a way that does not interfere with or damage any existing fasteners. By considering the location of existing fasteners, one can ensure that the repair is done effectively without causing any further damage or complications.

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154. (021) What is not a reason why composite-bonded materials are being used in place of conventional materials?

Explanation

Composite-bonded materials are being used in place of conventional materials due to several reasons such as weight reduction, cost effectiveness, and strength-to-weight ratio. However, ease of fabrication is not a reason for their usage. This means that composite-bonded materials may not necessarily be easier to fabricate compared to conventional materials.

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155. (021) Besides being cost effective, composite materials have excellent

Explanation

Composite materials are known for their ability to resist fatigue and corrosion. This means that they can withstand repeated stress and exposure to harsh environments without deteriorating. This quality makes composite materials highly durable and long-lasting, reducing the need for frequent repairs or replacements. Additionally, the fatigue and corrosion resistance of composite materials contribute to their overall strength and reliability. Therefore, the given answer of "fatigue- and corrosion-resistance qualities" is the most appropriate choice as it accurately describes one of the key advantages of composite materials.

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156. (209) Some metals have the ability to become electrochemically inactive or passive under certain conditions because of the formation of

Explanation

Some metals can become electrochemically inactive or passive under certain conditions due to the formation of oxide films. These oxide films act as a protective layer on the metal's surface, preventing further corrosion or reaction with the surrounding environment. This passivation process occurs when the metal reacts with oxygen in the air or with other chemicals, forming a stable oxide layer that acts as a barrier. This phenomenon is commonly observed in metals such as aluminum, stainless steel, and titanium, among others.

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157. (222) You probably would not use a paint roller when painting aircraft located

Explanation

A paint roller is not suitable for painting aircraft located at a paint facility because a paint facility is a specialized area equipped with the necessary tools and equipment for painting aircraft. It is likely that a paint facility would have more advanced painting methods and equipment, such as spray guns or specialized paint booths, which would be more appropriate for painting aircraft. Using a paint roller in this setting would not provide the precision and quality required for painting aircraft.

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158. (230) What must you do before you can use a stencil?

Explanation

Before using a stencil, it is necessary to remove all unneeded vinyl. This is important because unneeded vinyl can interfere with the accuracy and clarity of the stencil design. By removing the excess vinyl, the stencil will be clean and ready for use, ensuring that the desired design is accurately transferred onto the desired surface.

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159. (413) What determines the twist drill size you need to remove a Jo-bolt that is rotating in the hole?

Explanation

The size of the twist drill needed to remove a rotating Jo-bolt is determined by the diameter of the Jo-bolt. The diameter of the Jo-bolt is important because the twist drill needs to be slightly larger than the bolt in order to effectively remove it. If the drill is too small, it may not be able to grip the bolt properly and remove it. Therefore, the diameter of the Jo-bolt is the determining factor in selecting the appropriate size of the twist drill for its removal.

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160. (004)when you're cutting solid stock aluminum how many teeth per inch are recommended for  the hacksaw blade?

Explanation

When cutting solid stock aluminum, a higher number of teeth per inch on the hacksaw blade is recommended. This is because a higher tooth count provides a smoother and more precise cut. Therefore, the correct answer is 18 teeth per inch.

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161. (423) For tubing flares to seat properly, they must be

Explanation

Tubing flares need to be square and concentric in order to seat properly. This means that the flares need to have a square shape and be centered around the tubing. This ensures a tight and secure connection between the tubing and other components, preventing leaks and ensuring proper flow of fluids or gases.

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162. 006 what is the max safe gap between the wheel and the work rest of the pedestal grinder?

Explanation

The correct answer is 1/8". This is the maximum safe gap between the wheel and the work rest of the pedestal grinder. Having a larger gap can increase the risk of accidents and injuries, as the workpiece may not be properly supported and could potentially be pulled into the wheel. It is important to maintain a safe distance to ensure the grinder operates effectively and safely.

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163. (431) When installing a fitting how much hydraulic pressure do you apply to the Rynglok© tooling?

Explanation

The correct answer is 8,000 - 8,500 pounds per square inch gauge. This is the appropriate hydraulic pressure range for installing a fitting using the Rynglok© tooling.

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164. (210) Which type of corrosion is produced by the simultaneous effects of tensile stress and a corrosive environment?

Explanation

Stress-cracking corrosion occurs when a material is exposed to both tensile stress and a corrosive environment. The combination of these two factors leads to the formation of cracks in the material, which can propagate and result in failure. This type of corrosion is particularly dangerous as it can occur rapidly and without warning, leading to catastrophic failures in structures or equipment.

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165. (212) How often do you inspect water entrapment areas?

Explanation

Water entrapment areas can be potentially dangerous and can lead to accidents or injuries if not properly inspected and maintained. Inspecting these areas on a daily basis allows for early identification of any potential hazards or issues, ensuring prompt action can be taken to prevent accidents. Regular daily inspections also help to maintain the safety standards and prevent any unforeseen risks that may arise in water entrapment areas. Therefore, inspecting water entrapment areas on a daily basis is crucial for ensuring the safety of individuals and preventing any accidents or injuries.

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166. (219) What special requirement(s) must be met when mechanically removing coatings on steel and titanium alloy?

Explanation

When mechanically removing coatings on steel and titanium alloy, it is important to ground the part and ensure that the area is well ventilated. Grounding the part helps to prevent the buildup of static electricity, which can be dangerous when working with flammable materials. Additionally, having a well-ventilated area helps to remove any fumes or particles that may be released during the coating removal process, ensuring a safe working environment.

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167. (221) The distance that the spray gun nozzle is held from the surface depends upon the

Explanation

The distance that the spray gun nozzle is held from the surface depends on the desired width of the spray pattern and the type of gun used. The width of the spray pattern is determined by the distance between the nozzle and the surface. Different types of guns may require different distances to achieve the desired spray pattern. Therefore, the correct answer is the desired width of the spray pattern and type of gun used.

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168. (603) Evidence of this comes in the form of pits in Metal Structures

Explanation

Severe corrosion is suggested as the correct answer because it is stated that evidence of this comes in the form of pits in metal structures. Pits in metal structures are commonly caused by severe corrosion, which can occur due to various factors such as exposure to moisture, chemicals, or environmental conditions. Sharp nicks and moderate gouges may cause some damage to the metal, but they are not specifically mentioned as evidence in the given statement. A lightning strike, although it can cause damage to metal structures, is not directly related to the formation of pits.

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169. 008 What makes coin dimpling superior to the  radius -dimpling?

Explanation

The correct answer is the sliding coining die of the female die. Coin dimpling is considered superior to radius dimpling because the sliding coining die in the female die allows for better control and precision in the dimpling process. This feature helps to create a more consistent and accurate dimple in the coin.

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170. (430) Which of these is not an inspection requirement for a Wiggins fitting?

Explanation

The correct answer is "Ensure the alignment mark is still visible." This is not an inspection requirement for a Wiggins fitting because alignment marks are not typically used or necessary for the proper functioning of the fitting. The other options, such as ensuring the ferrule is tight and square on the tube, as well as ensuring the sealing surface has not been disturbed, are all important inspection requirements to ensure the fitting is properly installed and functioning correctly.

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171. 011 if you need to add additional crimps to shrink  a form angle you place them

Explanation

To add additional crimps to shrink a form angle, they should be placed between the original crimps. This is because the original crimps are already in place on the ends of the formed angle, so adding new crimps between them allows for further adjustment and shrinking of the angle. Placing the additional crimps in the location of the original crimps or in the middle of the angle would not be effective in achieving the desired shrinkage.

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172. 011 When forming a flange by shrinking you start hammering on an angle at

Explanation

When forming a flange by shrinking, it is important to start hammering on an angle at the center and gradually work towards both ends. This technique allows for even and controlled shrinking of the metal, resulting in a well-formed flange. Working gradually towards both ends ensures that the metal is evenly shaped and avoids any distortion or unevenness in the flange. Working quickly or starting at either end may lead to uneven shrinking and an imperfect flange.

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173. (013) What grit of sandpaper do you use to properly remove oxidation from the bare metal of a machine surface?

Explanation

To properly remove oxidation from the bare metal of a machine surface, a grit of 400 sandpaper is used. This grit is considered to be medium-fine and is effective in removing the oxidation without causing excessive damage to the metal surface. Using a higher grit such as 600 may not provide enough abrasion to remove the oxidation effectively, while using a lower grit such as 100 or 180 may be too coarse and could potentially scratch or damage the metal surface. Therefore, 400 grit is the most suitable option for this task.

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174. (015) What stresses occur when you bend a piece of metal in a cornice brake?

Explanation

When you bend a piece of metal in a cornice brake, two types of stresses occur: tension and compression. Tension stress is experienced on the outer surface of the metal, where it is being stretched, while compression stress occurs on the inner surface, where the metal is being compressed. These opposing forces create tension and compression stresses within the metal, allowing it to be bent without breaking.

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175. (412) What is the recommended diameter of the shop head after rivet installaition

Explanation

The recommended diameter of the shop head after rivet installation is 1.5 times the rivet diameter. This ensures that the shop head is large enough to provide sufficient strength and support to the joint. A larger shop head diameter helps distribute the load evenly and prevents the rivet from loosening or failing under stress. It also allows for proper formation of the rivet head during installation, ensuring a secure and reliable joint.

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176. (211) Which formula would you use to determine maximum corrosion pit depth when using a depth gauge?

Explanation

The formula (A + B) ÷ 2 - C = Depth would be used to determine the maximum corrosion pit depth when using a depth gauge. This formula takes the sum of A and B, divides it by 2, and then subtracts C to calculate the depth.

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177. (401) What is generally the minimum number of threads required to protrude past the nut of a fastened joint

Explanation

The correct answer is 2. In a fastened joint, the threads of the bolt or screw should protrude past the nut by at least one thread diameter to ensure proper engagement and prevent loosening. Therefore, a minimum of 2 threads is generally required to protrude past the nut in order to achieve a secure and effective fastening.

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178. (220) What is the first step when preparing a part to blast in the plastic media blasting booth?

Explanation

The first step when preparing a part to blast in the plastic media blasting booth is to thoroughly clean the substrate. This is important because any dirt, grease, or contaminants on the surface can interfere with the blasting process and affect the quality of the final result. By cleaning the substrate thoroughly, it ensures that the plastic media can effectively remove any rust, paint, or other coatings from the surface, allowing for a smooth and successful blasting process.

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179. (404) Comes preassembled from the factory contains the cross pin and should never be disassembled

Explanation

The correct answer is "Stud Assembly." The given statement suggests that the (404) comes preassembled from the factory and should never be disassembled. Among the options provided, the Stud Assembly is the only one that fits this description. The other options, such as Receptacle, Grommet, and Stud Retainer, do not necessarily imply that they come preassembled or should not be disassembled. Therefore, the Stud Assembly is the most appropriate answer based on the given information.

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180. (403) What nut style do you use when all bolt hole locations are equally spaced around an opening?

Explanation

When all bolt hole locations are equally spaced around an opening, the nut style that is commonly used is called a channel. A channel nut has a long, rectangular shape with threaded holes along its length. This design allows for easy installation and adjustment of bolts, as they can be inserted into any of the holes along the channel. This nut style is often used in construction and industrial applications where multiple bolts need to be secured in a uniform manner.

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181. (001) what type of hammer do you use to do light chiseling?

Explanation

Riveting is the correct answer because it is a type of hammer that is commonly used for light chiseling. A riveting hammer is specifically designed with a flat, smooth face that allows for precise and controlled strikes when working with delicate materials such as wood or metal. It is often used for tasks that require accuracy and finesse, making it suitable for light chiseling work. Mallet, framing, and rawhide hammers are not typically used for chiseling purposes.

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182. (603) When performing a visual inspection on nicked plastic assemblies, what are you looking for?

Explanation

During a visual inspection of nicked plastic assemblies, one would be looking for white powdered glass in the chipped area. This suggests that the plastic has been damaged and small fragments of glass are present. This could indicate a potential safety hazard or compromise the integrity of the assembly.

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183. (403) Type of self-locking nut which cannot be finger tightened and may come in deformed thread type

Explanation

Prevailing torque refers to a type of self-locking nut that cannot be finger tightened and requires the use of a tool for tightening. It is designed with a special feature that provides resistance against loosening due to vibrations or other external forces. This type of nut may also come in a deformed thread type, further enhancing its ability to resist loosening. Castle, wing, and plain nuts do not have the same self-locking properties as prevailing torque nuts.

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184. (606) When you're preparing a cutout for an "open area," you remove all damage and

Explanation

When preparing a cutout for an "open area," the correct action to take is to relieve stress concentrations. This means that any areas of the material that may have accumulated stress or tension should be addressed and reduced. By doing so, the structural integrity of the cutout is improved, minimizing the risk of further damage or failure. This step is crucial in ensuring the long-term durability and safety of the structure.

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185. (607) Which layout procedure is very important when developing a rivet pattern for a flush skin repair over a substructural member?

Explanation

The correct answer is measuring edge distance from the outer edges of the substructural member. When developing a rivet pattern for a flush skin repair over a substructural member, it is important to measure the edge distance from the outer edges of the substructural member. This ensures that the rivets are placed at the correct distance from the edges, which is crucial for the structural integrity and strength of the repair.

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186. (209) What is the rate of corrosion when the anode is smaller, in relation to the cathode in the electrochemical corrosion cell?

Explanation

When the anode is smaller in relation to the cathode in an electrochemical corrosion cell, the rate of corrosion is rapid and severe. This is because the anode acts as the source of electrons and undergoes oxidation, while the cathode acts as the sink for electrons and undergoes reduction. When the anode is smaller, it has a smaller surface area available for oxidation, leading to a higher current density and faster corrosion rate. Additionally, the smaller anode will experience localized corrosion, which can be more severe and damaging.

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187. (213) Material compatibility refers to using a medium that will

Explanation

Material compatibility refers to the ability of a medium to interact with a material without causing any adverse effects, such as corrosion. In this context, the correct answer suggests that using a medium that does not cause additional corrosion is important. This means that the chosen material should not react with the medium in a way that leads to further corrosion or damage to the material.

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188. (213) When removing corrosion with a pneumatic sander, how do you keep the sander from digging into the metal?

Explanation

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189. (411) The symbol on the bottom of a taper-lok pin represents the

Explanation

The symbol on the bottom of a taper-lok pin represents the grip length. The grip length refers to the portion of the pin that is inserted into the hole or bore to secure the fastener in place. This symbol helps in identifying the appropriate grip length for a specific application, ensuring that the pin is securely fastened.

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190. (413) The next step after installing a millable Jo-bolt is to

Explanation

After installing a millable Jo-bolt, the next step is to inspect it for looseness. This is important to ensure that the bolt is securely fastened and there is no risk of it coming loose. By checking for looseness, any potential issues can be identified and addressed promptly, ensuring the proper functioning and safety of the bolt.

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191. 007 When using a micro stop countersink,each increment of the micrometer adjustment increases or decreases the depth of cut by

Explanation

When using a micro stop countersink, each increment of the micrometer adjustment increases or decreases the depth of cut by .001". This means that for every adjustment made on the micrometer, the depth of cut will either increase or decrease by .001 inches.

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192. (601) What reduces sway or yaw about the vertical axis of an aircraft?

Explanation

The vertical stabilizer reduces sway or yaw about the vertical axis of an aircraft. The vertical stabilizer, also known as the fin, is located on the tail of the aircraft and provides stability and control during flight. It helps to counteract any side-to-side movements or yawing motions of the aircraft, ensuring that it maintains a straight and stable flight path.

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193. (012) If the material is not held flat against the face of the form during the bumping process it will

Explanation

If the material is not held flat against the face of the form during the bumping process, it will buckle. This means that the material will form waves or wrinkles, causing it to lose its flat and smooth appearance.

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194. (602) What block on the Air Force Technical Order (AFTO) Form 781H do you check after entering a Red X discrepancy in the AFTO Form 781A?

Explanation

After entering a Red X discrepancy in the AFTO Form 781A, you would check the "STATUS TODAY" block on the Air Force Technical Order (AFTO) Form 781H. This block provides information about the current status of the aircraft or equipment, indicating whether it is in a serviceable or unserviceable condition. By checking this block, you can determine the current status of the item and track any changes or updates related to the Red X discrepancy.

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195. (607) Before you develop a rivet layout for a circular flush repair, you must first establish the

Explanation

Before developing a rivet layout for a circular flush repair, it is important to establish the center point of the cutout area. This is because the center point will determine the positioning of the rivets and ensure that the repair is aligned correctly. Without knowing the center point, it would be difficult to determine the appropriate placement of the rivets, which could result in an ineffective or improper repair. Therefore, establishing the center point is a crucial step in developing a successful rivet layout for a circular flush repair.

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196. (618) What step must be taken when doing a partial-through repair that is not done on a full core replacement repair?

Explanation

When doing a partial-through repair that is not done on a full core replacement repair, it is necessary to install a 0.010" aluminum sheet shim. This shim helps to ensure that the repair is properly aligned and flush with the surrounding structure. By installing the shim, any gaps or unevenness can be addressed, resulting in a more secure and effective repair.

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197. (028) On an oblique drawing, the object being drawn is placed

Explanation

In an oblique drawing, the object being drawn is placed parallel to the plane of projection. This means that the object is positioned in such a way that its sides are parallel to the picture plane, which allows for a more accurate representation of the object's shape and proportions. Placing the object parallel to the plane of projection helps to create a realistic and visually appealing drawing.

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198. (623) Which balancing method is accomplished on the aircraft?

Explanation

The correct answer is Calculation. This means that the balancing method accomplished on the aircraft involves performing calculations to determine the correct weight distribution. It is not done through scale/trial-error, trial weight, or component methods.

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199. (202) Which type of time compliance technical order (TCTO) is signified by a series of red Xs printed around the border of the first page?

Explanation

The type of time compliance technical order (TCTO) signified by a series of red Xs printed around the border of the first page is "immediate." This indicates that the TCTO requires immediate action and should be addressed as soon as possible to ensure compliance with the specified instructions or requirements.

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200. (202) Which secure web application is used to view electronic technical orders (eTOs)?

Explanation

ETIMS is the correct answer because it is a secure web application specifically designed for viewing electronic technical orders (eTOs). The other options, TCM, MIDAS, and JCALS, are not specifically designed for this purpose and do not provide the same level of security and functionality as ETIMS.

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(002) What is used to determine the depth of a corrosion  pit?
(004)which lever shear can cut sheet metal of unlimited Length or...
007 The flutes on twist drill are necessary because they
(605) Before fastening the doubler and filler together for a flush...
(619) How do you determine if water has been removed or has migrated...
(625) To clean dirt and grease from a surface to be sealed, you use
(210) On a polished surface, uniform surface corrosion is first seen...
(214) The paint edges around the chemically stripped areas are...
(216) At a minimum, material data safety sheets (MSDS) are made...
(221) What will happen to the paint coating if you hold a spray gun...
(228) What is used to wipe down the aircraft surface before applying...
(402) The fastener removal tool is primarily designed for use on a
(415) Gaps are permitted between a mechanical-lock blind rivet and the...
(016) If you had to select an aluminum alloy that is high in strength...
(002)what layout tool do you use to mark cut lines on metal surfaces?
(003)what is the best file to use on a concave surface?
(428) When is it permissible to reswage a Dynatube swage?
008 when using a micro-shaver,you set it how many thousands of an inch...
010 Which hand forming operation refers to the reduction of an area of...
(602) What symbol do you enter on the Air Force Technical Order (AFTO)...
(013) What Air Force Technical Order (AFTO) form is used to document...
(013) When documenting equipment discrepancies, what does a red X...
(607) If the location of the rivets on the inner and outer rows of a...
(026) On a plane surface drawing, what is the longest horizontal...
What must you ensure you do first thing after drilling the heads off...
(620) The sanded area of a scratch is washed down after each sandpaper...
(621) When disassembling a transparent plastic assembly, what is the...
(217) How often should a respirator be cleaned and disinfected?
(218) The type of chemical remover to be used depends on the
(431) How do you position a Rynglok© fitting on the tube before...
(609) Before applying an aerodynamic smoothing compound to repair...
(022) What is the identifying color for Aramid/epoxy materials?
(027) Angles less than (<) 90° are defined as
(625) When preparing to mix a two-part sealant, you mix the sealant in...
(230) Which component, of a computerized stencil system, cuts stencils...
(421) The probable cause of excessive burrs while cutting tubing with...
(421) How do you remove foreign material from inside a completed...
010 A blowhorn stake is best suited for
(014) A metal that can be hammered, rolled, or pressed into various...
(014) What metal property is defined as the resistance to a cutting...
(022) Which fiberglass assembly consists of two or more layers of...
(622) What should you do to an aircraft panel before you fine finish...
(625) What do you do if one-part sealant does not go on smoothly,...
(220) When using the plastic media blasting (PMB) cabinet blaster,...
(228) How long should you let the edge sealer dry before painting?
(403) You need to consider heat requirements for which prevailing...
(002) The unit of measure used with a scale is the?
(420) Which color designates aluminum alloy Air Force–Navy (AN)...
(014) The relationship between the strength of a material and its...
(621) Before installing a plastic assembly into its retaining frame,...
(622) When trimming aircraft panels or doors, you make a template out...
(625) In order to use premixed frozen sealant, you should
(210) What is an advanced form of Inter-granular corrosion?
(212) When inspecting spot welds for corrosion, which tool can be used...
(221) When using parallel strokes with a spray gun, the spray pattern...
(223) What is a cause of orange peel when spray painting?
(413) What must you do prior to shaving millable head Jo-Bolts
(406) When drilling holes for fasteners you can maintain proper hole...
(417) If you find the nut plate is misaligned after installing it...
(601) Other assemblies are directly or indirectly attached to what...
(606) An angle drill is used to remove damage when
(026) Which statement best describes the relationship between...
(616) How do you apply uniform pressure to laminated fiberglass...
(026) To locate a specific point on a blueprint, you use letters and
(029) The amount of metal needed to form a bend is called the
(201) What two categories are Air Force publications divided into?
(208) An atom that has gained or lost electrons and has acquired an...
(212) What is the first step of a general corrosion inspection?
(212) Corrosion that appears as blistering, exfoliation, and scaling...
(218) When do you mix chemical paint remover?
(406) How do you drill an interference fit hole for a fastener?
(403) Type of nut tightened by hand
(422) Which method would you use to bend a piece of tubing if a tube...
(005) To use the job selector dial on a contour metal cutting saw you...
006 What type of grinding wheel do you use when you're grinding...
(602) When a new Air Force Technical Order (AFTO) Form 781A is...
(401) The distance from the under-head bearing surface to the start of...
(612) What cardinal rule must be followed when removing damage from a...
(215) The two categories that corrosion preventive compounds (CPC) are...
(403) Which nut is used where the assembly is frequently removed and...
(001)what type of punch do you use to align fastener holes in two...
(018) What is the world's lightest structural metal?
(022) What area of a metal-bonded honeycomb panel is referred to as...
(615) When storing advanced composite materials in cold storage, what...
(026) A thin line having alternating and evenly spaced long and short...
(028) What type of drawing do you use to manufacture an object using...
(204) Which technical order (TO) contains operational checkout...
(209) Which scale is used to measure the strength of an electrolyte?
(222) Prior to use, how many seconds should a touch-up pen paint...
(405) What part of an airloc assembly is never reused?
(403) Type of nut which comes in long strips
(003)What type of file do you use to sharpen the blades of cutting...
(601) Which of these is an auxiliary flight control?
(603) When inspecting for distortions, besides excellent lighting what...
(605) According to the basic principle of repair, when you make any...
(014) Which of these metals is ferrous?
(019) Which steel alloy would you chose for corrosion resistance and...
(022) How is a metal-bonded honeycomb panel constructed?
(024) The product of multiplying 5/6 by 3/5 is
(619) How many thermocouples are used and how are they positioned on a...
(213) What is the first step when using abrasive blasting to remove...
(227) What is the general top coating sequence for small aircraft-tail...
(401) How can you avoid stripping threads when installing a nut and...
(412) When riveting parts together the first step you take is to
(413) Which of these tools is not required to remove a tight Jo-bolt...
(415) Which of these is not a procedure for drilling a mechanical-lock...
(419) In order to properly pull-test a cable, you keep the cable under...
009 When Stretching or shrinking ,the edge of flanges can crack and...
(017) What is the coarsest abrasive sheet or emery paper you can use...
When may an impact driver such as a rivet gun be used to loosen stuck...
(614) To provide a more uniform bondline thickness when making a...
(026) In all drawings, what term represents the longest horizontal...
(222) What should the temperature be when mixing a touch-up pen paint...
(226) What do you do with jelled or lumpy coating materials?
(231) After a decal is applied to an aircraft, what protects it...
(410) What is the grip length of the following High Lok HL610V5-11
009 You can from a conical shape with the slip roll former by
(601) What provides shape, strength, and rigidity to the aircraft...
(608) When fabricating a doubler for a flush skin repair in an open...
(018) When cutting magnesium alloy sheet metal you should never use a
(223) What is the most common cause of coating failure?
(411) What is an authorized substitute for a taper lok fastener
(411) What head marking symbols on the taper-lok pins indicate that it...
(003)What type of metal cutting snips is known as tinner's snips?
(424) While using the squaring- and burring-head assembly on the power...
006 What is the max bed gap allowed when using a powered disc sander?
006The machine capacity of a rotary punch is found on the
(429) The end marking template for a Permalite (Deutschlite) fitting...
(015) For rivet and bolt applications it is especially important to...
(016) When reaming holes in aluminum, the most probable cause of the...
(622) When using an original door as a template, you must make sure...
(215) Corrosion preventive compounds (CPC) are used to prevent
(217) What must you do before you can wear a respirator with a...
(410) to avoid building up excessive internal stresses the...
(231) A rapid way of preparing a sign is by
(408) When installing hi-shear rivets how do you accomplish proper...
(419) You cannot cut cables by using a
(003)what type of chisel is best suite for cutting slots and keyways?
007 The largest twist drill the chuck on a hand drill can normally...
010 Which forming process involves using a smooth-face dolly?
010What do you usually use as a support during the bumping process?
(617) When making a step-joint repair to an aramid honeycomb composite...
(028) To show three dimensions on a drawing, it is usually necessary...
(625) When cleaning a surface before applying a sealant, you can...
(002)The included angle of a center punch should be?
(420) Which type of aluminum alloy tubing do you use to repair a...
(003)What type of file is primarily used for sharpening circular saws...
(422) What can you do to prevent thick-wall aluminum tubing from...
You can ensure a reciprocating saw is cutting properly by selecting a...
(426) What is not used to preset a military specification sleeve onto...
009 What adjustment is required when the bar folder does not operate...
(429) To inspect the ring position of a swaged Permalite (Deutschlite)...
(608) In addition to the amount of damage to each member, what other...
(021) What is not a reason why composite-bonded materials are being...
(021) Besides being cost effective, composite materials have excellent
(209) Some metals have the ability to become electrochemically...
(222) You probably would not use a paint roller when painting aircraft...
(230) What must you do before you can use a stencil?
(413) What determines the twist drill size you need to remove a...
(004)when you're cutting solid stock aluminum how many teeth per...
(423) For tubing flares to seat properly, they must be
006 what is the max safe gap between the wheel and the work rest of...
(431) When installing a fitting how much hydraulic pressure do you...
(210) Which type of corrosion is produced by the simultaneous effects...
(212) How often do you inspect water entrapment areas?
(219) What special requirement(s) must be met when mechanically...
(221) The distance that the spray gun nozzle is held from the surface...
(603) Evidence of this comes in the form of pits in Metal Structures
008 What makes coin dimpling superior to the  radius -dimpling?
(430) Which of these is not an inspection requirement for a Wiggins...
011 if you need to add additional crimps to shrink  a form angle...
011 When forming a flange by shrinking you start hammering on an angle...
(013) What grit of sandpaper do you use to properly remove oxidation...
(015) What stresses occur when you bend a piece of metal in a cornice...
(412) What is the recommended diameter of the shop head after rivet...
(211) Which formula would you use to determine maximum corrosion pit...
(401) What is generally the minimum number of threads required to...
(220) What is the first step when preparing a part to blast in the...
(404) Comes preassembled from the factory contains the cross pin and...
(403) What nut style do you use when all bolt hole locations are...
(001) what type of hammer do you use to do light chiseling?
(603) When performing a visual inspection on nicked plastic...
(403) Type of self-locking nut which cannot be finger tightened and...
(606) When you're preparing a cutout for an "open area," you remove...
(607) Which layout procedure is very important when developing a rivet...
(209) What is the rate of corrosion when the anode is smaller, in...
(213) Material compatibility refers to using a medium that will
(213) When removing corrosion with a pneumatic sander, how do you keep...
(411) The symbol on the bottom of a taper-lok pin represents the
(413) The next step after installing a millable Jo-bolt is to
007 When using a micro stop countersink,each increment of the...
(601) What reduces sway or yaw about the vertical axis of an aircraft?
(012) If the material is not held flat against the face of the form...
(602) What block on the Air Force Technical Order (AFTO) Form 781H do...
(607) Before you develop a rivet layout for a circular flush repair,...
(618) What step must be taken when doing a partial-through repair that...
(028) On an oblique drawing, the object being drawn is placed
(623) Which balancing method is accomplished on the aircraft?
(202) Which type of time compliance technical order (TCTO) is...
(202) Which secure web application is used to view electronic...
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