Processing Packaging Assessment - Lew

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| By Holly Piturro
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Holly Piturro
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Quizzes Created: 13 | Total Attempts: 3,147
Questions: 10 | Attempts: 153

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Processing Packaging Assessment - Lew - Quiz

This assessment should be used to determine if the following system objectives have been met:
Describe the systems landscape and key integration pointsIdentify key benefits of the R2P2 systemDescribe how the daily operating plan is an input to employee activitiesExplain how MES is used by the employee in the Processing processRecognize the upstream and downstream effects of system deviationsPractice navigating to the Quality Sample Selection popup window and enter test resultsPractice the process for consuming ingredients and producing semi-finished goodsDemonstrate how to produce animal feed and scrap materials


Questions and Answers
  • 1. 

    Which inventory can be viewed in MES?

    • A.

      Finished Good inventory

    • B.

      Cellulose batches

    • C.

      Staged inventory from the warehouse

    • D.

      None of the above

    Correct Answer
    D. None of the above
    Explanation
    MES stands for Manufacturing Execution System, which is a software system used to track and control production processes on the shop floor. It is primarily focused on real-time production data and operations management. Therefore, it does not directly deal with inventory management or provide visibility into specific types of inventory such as finished goods, cellulose batches, or staged inventory from the warehouse. Instead, MES focuses on activities like scheduling, tracking production progress, capturing machine data, and providing real-time visibility into the production process.

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  • 2. 

    Which systems are part of the SSI Landscape?

    • A.

      Wonderware (MES)

    • B.

      FLEX

    • C.

      SAP

    • D.

      CIM

    • E.

      Answers A, B and C

    • F.

      Answers A, C and D

    Correct Answer
    E. Answers A, B and C
    Explanation
    The correct answer is "Answers A, B and C". This means that Wonderware (MES), FLEX, and SAP are all part of the SSI Landscape. CIM is not included in this list.

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  • 3. 

    You are adding animal feed to an existing batch. What information must be entered manually in MES?

    • A.

      The time the material was scrapped

    • B.

      Tote Location

    • C.

      Tote Dimensions

    • D.

      The batch number and the quantity of the material added to the batch

    Correct Answer
    D. The batch number and the quantity of the material added to the batch
    Explanation
    When adding animal feed to an existing batch in MES, the batch number and the quantity of the material added to the batch must be entered manually. This is important for accurate record-keeping and inventory management. The batch number helps to track and identify the specific batch, while the quantity of the material added ensures that the correct amount is accounted for in the system.

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  • 4. 

    Select the true statement.

    • A.

      Consumption against a production order can be entered as early as one day prior to the start of the production order and up to five days post-production

    • B.

      Consumption can only be completed real-time. Consumption corrections must be completed by a supervisor

    • C.

      Consumption against a production order can be entered as early as two days prior to the start of the production order and up to three days post-production

    • D.

      In MES, you first click on the “Consume” button to turn cheese that drops on the floor into Animal Feed

    Correct Answer
    A. Consumption against a production order can be entered as early as one day prior to the start of the production order and up to five days post-production
    Explanation
    The correct answer is that consumption against a production order can be entered as early as one day prior to the start of the production order and up to five days post-production. This means that the system allows for flexibility in entering consumption data, giving a window of six days to record the consumption against a production order.

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  • 5. 

    True or False: You can save a partially completed DED and access it later to finish the entry.

    • A.

      True

    • B.

      False

    Correct Answer
    B. False
    Explanation
    This statement is false. In DED (Data Entry Device), you cannot save a partially completed entry and access it later to finish it. Once you start entering data in a DED, you need to complete the entry in one session as there is no option to save it for later.

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  • 6. 

    In the new system, MES will automatically trigger the Operator to pull quality samples when it is time to do so.

    • A.

      True

    • B.

      False

    Correct Answer
    B. False
    Explanation
    The statement suggests that in the new system, MES will automatically prompt the Operator to pull quality samples at the appropriate time. However, the correct answer is False, indicating that this statement is incorrect. Therefore, it can be inferred that in the new system, MES will not automatically trigger the Operator to pull quality samples when it is time to do so.

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  • 7. 

    Select the true statement.

    • A.

      Raw ingredients / packaging materials are scrapped on the MES Produce screen

    • B.

      Raw ingredients / packaging materials are scrapped on the MES Consume screen

    • C.

      Cheese is scrapped on the MES Animal Feed screen

    • D.

      The “Batch Fully Consumed” checkbox must be selected when scrapping raw ingredients / packaging materials.

    Correct Answer
    B. Raw ingredients / packaging materials are scrapped on the MES Consume screen
    Explanation
    The correct answer is that raw ingredients / packaging materials are scrapped on the MES Consume screen. This means that when there is a need to discard or get rid of raw ingredients or packaging materials, it should be done on the MES Consume screen. This screen likely provides the necessary options and controls for properly recording and managing the scrapping process.

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  • 8. 

    How are box materials consumed in the system?

    • A.

      Box materials do not get consumed because boxes are non-batch-managed (non-lot) material

    • B.

      The system backflushes (automatically consumes) these non-lot materials

    • C.

      Box materials need to be manually consumed in MES

    • D.

      You can only “reverse-consume” box materials

    Correct Answer
    B. The system backflushes (automatically consumes) these non-lot materials
    Explanation
    The correct answer is that the system backflushes (automatically consumes) these non-lot materials. This means that the system automatically deducts the box materials from inventory when they are used, without the need for manual intervention.

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  • 9. 

    How many production orders can be set to “Running” status at any time on any given day at the Palletizer?

    • A.

      One

    • B.

      Two

    • C.

      None, the Attendant or Operator cannot change the status of a production order, only the Supervisor

    • D.

      As many as are available

    Correct Answer
    A. One
    Explanation
    Only one production order can be set to "Running" status at any time on any given day at the Palletizer. This means that the Attendant, Operator, and Supervisor can only have one production order in progress simultaneously.

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  • 10. 

    Which of the following statements is true about batches?

    • A.

      Every pallet of finished goods produced has a unique batch number.

    • B.

      Each bag of gas flush product will have a unique batch number

    • C.

      Each pallet of animal feed will share the same batch number: 88888888

    • D.

      Every pallet of a vendor’s packaging material must have a unique LFC batch number

    Correct Answer
    A. Every pallet of finished goods produced has a unique batch number.
    Explanation
    Every pallet of finished goods produced has a unique batch number. This means that each pallet of finished goods is assigned a specific and distinct batch number for identification and tracking purposes. This allows for easy traceability and quality control of the products.

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  • Current Version
  • Mar 20, 2023
    Quiz Edited by
    ProProfs Editorial Team
  • Oct 05, 2015
    Quiz Created by
    Holly Piturro
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