Cwb Level 2 Theory Quiz #1

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1. In producing a drawing for a scale of 1:20, what would the distance represented by a distance on the drawing of 6 inches be:

Explanation

In a scale of 1:20, it means that every inch on the drawing represents 20 inches in real life. Therefore, if a distance of 6 inches is represented on the drawing, the actual distance it represents would be 6 inches multiplied by 20, which equals 120 inches.

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About This Quiz
Cwb Level 2 Theory Quiz #1 - Quiz

CWB Level 2 Theory Quiz #1 assesses knowledge on welding safety, including WHMIS labeling, safe working environments, and welding equipment handling. It evaluates understanding crucial for maintaining safety... see morein welding operations, making it essential for professionals in the field. see less

2. The stud welding process calls for:

Explanation

The stud welding process requires high currents for short time periods because it is a fast and efficient method of joining a metal stud to a metal workpiece. High currents create intense heat, which quickly melts the stud and the workpiece, allowing them to fuse together. By using high currents for short time periods, the welding process can be completed rapidly, saving time and energy. This method also helps to minimize heat distortion and damage to the surrounding area.

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3. Covered electrodes for S.M.A.W. are covered under what C.S.A. standard:

Explanation

The correct answer is W48.1 because it is the CSA standard that covers the use of covered electrodes for Shielded Metal Arc Welding (S.M.A.W). The CSA standard W48.1 provides guidelines and specifications for the classification, testing, and use of covered electrodes in welding applications.

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4. What is the primary purpose of a welding procedure specification (WPS)?

Explanation

A Welding Procedure Specification (WPS) is a document that provides detailed instructions on how to perform a specific weld to ensure it meets the required standards. It outlines parameters such as welding process, materials, and techniques, ensuring consistent and high-quality welds.

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5. If the secondary coil has fewer turns in the primary coil, this is known as what type of transformer: 

Explanation

A transformer with a secondary coil that has fewer turns than the primary coil is known as a step-down transformer. This type of transformer is designed to decrease the voltage from the primary coil to the secondary coil. It is commonly used in applications where a lower voltage is required, such as in household electrical systems, where it steps down the high voltage from the power grid to a lower voltage suitable for use in homes.

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6. WHMIS information is conveyed by what method:

Explanation

The correct answer is "All of the above" because WHMIS information is conveyed through multiple methods. Product labels provide important information about the hazards and safety precautions associated with a product. Material Safety Data Sheets (M.S.D.S) provide detailed information about the composition, handling, and storage of hazardous substances. Training is another crucial method of conveying WHMIS information, ensuring that individuals are aware of the potential hazards and know how to handle and store hazardous materials safely. Therefore, all three methods play a significant role in conveying WHMIS information.

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7. The greatest contributor to welding fume is:

Explanation

The greatest contributor to welding fume is the electrode and flux coating. During the welding process, the electrode and flux coating produce fumes that contain various hazardous substances such as metal oxides, ozone, and volatile organic compounds. These fumes are released into the air and can be harmful to the welder if inhaled. Therefore, proper ventilation and personal protective equipment are essential to minimize the exposure to these fumes and ensure a safe working environment.

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8. Face piece respirators with mechanical filters will be effective in:

Explanation

Face piece respirators with mechanical filters are designed to reduce the exposure to particulates in the air. These filters are capable of capturing and trapping solid particles, such as dust, smoke, and other fine particles, preventing them from being inhaled by the wearer. However, mechanical filters are not effective in removing fumes, gases, or replenishing oxygen levels in the air. Therefore, the correct answer is reducing the exposure to particulates in the air.

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9. The line on which there will be neither tension or compression when a material is flexed or bent is termed:

Explanation

The neutral axis is the line on which there will be neither tension nor compression when a material is flexed or bent. This means that the material experiences neither stretching nor squeezing along this axis. It is an important concept in structural engineering and mechanics, as it helps determine the distribution of stresses and strains in a flexed or bent material. The other options, circumferential axis, linear axis, and longitudinal axis, do not accurately describe the line with no tension or compression.

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10. Creating a safe working environment is the responsibility of:

Explanation

The correct answer is A and B are correct. Both the employer and the employee have a shared responsibility in creating a safe working environment. The employer is responsible for implementing safety protocols, providing necessary training and equipment, and maintaining a hazard-free workplace. On the other hand, the employee is responsible for following safety guidelines, reporting any potential hazards, and actively participating in safety programs. By working together, both parties can ensure a safe and healthy work environment.

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11. The mixture of a metal with other metals or nonmetals is known as an:

Explanation

An alloy is a mixture of a metal with other metals or nonmetals. It is formed by combining different elements to create a material with improved properties such as increased strength, durability, or resistance to corrosion. Alloys are commonly used in various industries, including automotive, aerospace, and construction, due to their desirable characteristics. Unlike elements, compounds, or crystals, which have specific chemical formulas and structures, alloys do not have a fixed composition and can vary in proportions depending on the desired properties.

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12. The type of welding technique that results in a higher energy input is:

Explanation

The weave technique in welding involves moving the electrode in a zigzag motion, creating a wider bead and covering a larger area. This technique requires more energy input as compared to other techniques, as it involves a larger surface area and more movement. This results in a higher energy input, making the weave technique the correct answer.

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13. The best form of distortion control when placing fillet welds on a long T-joint is:

Explanation

The correct answer is "Welding sequence." When placing fillet welds on a long T-joint, the welding sequence refers to the order in which the welds are made. This is important because it helps to minimize distortion and warping of the joint. By starting at one end and gradually moving towards the other end, the heat input is evenly distributed, allowing for better control of the welding process and reducing the chances of distortion.

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14. A condition where excess weld metal exists at the toe of a weld is termed:

Explanation

Overlap refers to a condition where excess weld metal exists at the toe of a weld. This occurs when the weld bead extends beyond the intended boundary, resulting in overlapping of the weld onto the base metal. Overlap can weaken the weld joint and compromise its integrity. It is important to avoid overlap by controlling the welding parameters and ensuring proper technique to achieve a sound and strong weld.

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15. The magnitude of current flow is measured in:

Explanation

The magnitude of current flow is measured in Amps. Amps, or amperes, is the unit of electric current. It represents the rate at which electric charge flows in a circuit. Ohms is the unit of electrical resistance, volts is the unit of electrical potential difference, and watts is the unit of power. While these units are related to current flow, they do not directly measure the magnitude of current.

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16. The proportion of parent metal melted into the weld is known as:

Explanation

Dilution refers to the proportion of parent metal that is melted into the weld. When welding, the parent metal and the filler metal are melted together to create the weld. The amount of parent metal that mixes with the filler metal determines the level of dilution. This is an important factor to consider as it can affect the properties of the weld, such as its strength and corrosion resistance. Therefore, dilution is a key parameter in welding processes.

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17. If a hard microstructure is formed in the H.A.Z. what is the only remaining factor that can be controlled to prevent cracking:

Explanation

In the heat-affected zone (H.A.Z.), the formation of a hard microstructure can lead to cracking. The only remaining factor that can be controlled to prevent cracking is the amount of hydrogen. Excessive hydrogen can cause hydrogen embrittlement, which weakens the material and makes it more prone to cracking. By controlling the amount of hydrogen, the risk of cracking can be reduced in the H.A.Z.

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18. If a workmate suffers an electric shock; what is the first thing to do:

Explanation

In the event that a workmate suffers an electric shock, the first thing to do is to turn off the power. This is crucial in order to ensure the safety of both the victim and anyone else in the vicinity. By cutting off the power source, the risk of further electric shocks is minimized, allowing for a safer environment to provide assistance to the victim. Once the power is turned off, other necessary steps such as calling for help and providing care can be taken.

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19. How many principal views are there in an orthographic drawing:

Explanation

In an orthographic drawing, there are three principal views. These views include the front view, top view, and right-side view. These views are essential in accurately representing the object or structure being depicted. The front view shows the object's front face, the top view shows the object from above, and the right-side view shows the object from the right side. These three views provide a comprehensive understanding of the object's shape, size, and proportions.

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20. The type of gas formed by the interaction of ultraviolet light, emitted from the arc, with the oxygen in the air is:

Explanation

Ultraviolet light emitted from the arc can interact with oxygen in the air to form ozone. Ozone is a gas composed of three oxygen atoms, and it is formed when oxygen molecules (O2) are broken apart by the energy from the ultraviolet light. The resulting oxygen atoms (O) can then react with other oxygen molecules to form ozone (O3). Ozone is an important component of the Earth's atmosphere, as it helps to absorb harmful ultraviolet radiation from the sun.

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21. A method by which gases, principally hydrogen and oxygen, are removed by exposing the molten metal to a low pressure is known as:

Explanation

Vacuum degassing is a method used to remove gases, mainly hydrogen and oxygen, from molten metal by exposing it to low pressure. This process helps to improve the quality and properties of the metal by reducing the amount of gas trapped within it. By creating a vacuum environment, the gases are forced to escape from the molten metal, resulting in a purer and more reliable final product.

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22. Surface impurities of the parent metal would most likely cause what weld fault:

Explanation

Surface impurities of the parent metal can cause porosity in welds. Porosity refers to the presence of small holes or voids in the weld metal, which can weaken the weld and make it more prone to failure. Surface impurities such as dirt, oil, rust, or moisture can become trapped in the weld pool during the welding process, leading to the formation of gas pockets. These gas pockets then solidify, creating porosity in the weld. Therefore, the presence of surface impurities is most likely to cause porosity as a weld fault.

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23. Generally speaking, what type of welding increases angular distortion:

Explanation

Multi-pass welding refers to a welding technique where multiple passes are made over the same joint to achieve the desired weld. This type of welding increases angular distortion because each pass introduces additional heat into the joint, causing the metal to expand and contract. As a result, the repeated heating and cooling cycles can lead to more significant angular distortion compared to single-pass welding, where only one pass is made. Additionally, the accumulation of weld metal from multiple passes can also contribute to increased distortion.

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24. If the current is a flow of electrons they move in what direction:

Explanation

The flow of electrons in a current is from negative to positive. This is because electrons, which carry a negative charge, are attracted to the positive terminal of a power source. Therefore, they move towards the positive terminal, creating an electric current. This is the opposite direction of conventional current, which assumes the flow of positive charges from positive to negative.

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25. An insufficient root opening could cause:

Explanation



Insufficient root opening in welding can lead to incomplete penetration, where the weld metal does not fully penetrate the joint. This can result in a weak and inadequate weld, compromising the structural integrity of the welded components. It is crucial to maintain proper root opening to ensure complete penetration and a sound weld joint.
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26. In the C.S.A. W48.5 M classification of flux cored filler wire the number 2 in E-4802T-6-CH designates:

Explanation

The number 2 in the E-4802T-6-CH designation of the flux cored filler wire indicates the position of welding. This classification system is used to identify various characteristics of the filler wire, and in this case, the number 2 specifically refers to the welding position.

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27. When considering joint design in a butt joint, groove weld and distortion could be a factor, the preferable preparation would be:

Explanation

In a butt joint, groove weld and distortion can be factors to consider in joint design. The preferable preparation in this case would be a Double V. This type of preparation involves creating a V-shaped groove on both sides of the joint, allowing for better penetration and stronger weld. The Double V preparation also helps to distribute the heat evenly, reducing the chances of distortion in the welded joint.

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28. What type of cracking may be caused by excessive welding speeds:

Explanation

Excessive welding speeds can cause solidification cracking along the center line. This type of cracking occurs due to the rapid cooling of the weld metal, which leads to the formation of cracks along the center line of the weld. The high welding speeds prevent proper fusion and solidification of the weld metal, resulting in the formation of these cracks. It is important to maintain appropriate welding speeds to prevent solidification cracking and ensure the integrity of the weld joint.

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29. A constant-current power source has what type of volt-amp curve:

Explanation

A constant-current power source has a drooping volt-amp curve. This means that as the load resistance increases, the voltage decreases while the current remains constant. This type of curve is characteristic of power sources that are designed to deliver a constant current regardless of the load impedance.

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30. Which of the following fuel gases are lighter than air:

Explanation

Acetylene is lighter than air because it has a lower density than air. This means that it will tend to rise and disperse in the atmosphere. Propane, butane, and propylene, on the other hand, are heavier than air and will tend to sink and accumulate in low-lying areas.

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31. The welding process which involves the use of a concentrated beam of light to generate the heat for metal fusion is:

Explanation

Laser welding is the correct answer because it involves the use of a concentrated beam of light to generate the heat for metal fusion. In this process, a laser beam is directed onto the workpiece, melting and joining the metal together. Laser welding offers precise control, high welding speeds, and minimal distortion, making it suitable for various applications in industries such as automotive, aerospace, and electronics.

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32. A specified groove angle has a tolerance of:

Explanation

The specified groove angle has a tolerance of +10°, -5°. This means that the actual groove angle can be 10° greater or 5° less than the specified angle and still be considered within tolerance. For example, if the specified angle is 50°, the actual angle can be anywhere between 45° and 60° and still be acceptable.

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33. Most metals are able to withstand an almost unlimited amount of:

Explanation

Metals have strong atomic bonds and a crystalline structure, which allows them to withstand high amounts of pressure or compression without breaking or deforming permanently. This is due to the ability of metal atoms to move and rearrange themselves under compression, allowing the material to absorb and distribute the applied force. Unlike other materials, metals have a high resistance to compression, making them suitable for applications where strength and durability are required. Therefore, the correct answer is compression.

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34. The suggested lense shade number when using the S.M.A.W. process: 1/8" electrode at 125 amps is:

Explanation

The suggested lense shade number when using the S.M.A.W. process with a 1/8" electrode at 125 amps is 10. This shade number indicates the level of darkness needed to protect the welder's eyes from the intense light produced during the welding process. A shade number of 10 is appropriate for this specific welding setup, providing sufficient protection without being too dark to hinder visibility.

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35. What is added to the electrode coating to increase the deposition rate:

Explanation

Iron powder is added to the electrode coating to increase the deposition rate. Iron powder has a high deposition efficiency and can improve the welding speed. It acts as a filler material that melts and fuses with the base metal, creating a strong bond. The addition of iron powder increases the amount of metal being deposited, resulting in a faster deposition rate during welding.

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36. The type of condition created in alloy steels by stray arc flashes is:

Explanation

When alloy steels are exposed to stray arc flashes, they undergo a process called quenching. This rapid cooling causes the steel to become brittle and prone to fracture. Therefore, the correct answer is "Quenched and brittle."

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37. From the following, select a ferrous material:

Explanation

Stainless steel is a ferrous material because it contains iron as its main component. It is an alloy of iron, carbon, and other elements such as chromium and nickel. The presence of iron in stainless steel gives it magnetic properties and makes it susceptible to rust and corrosion. Stainless steel is widely used in various industries due to its strength, durability, and resistance to heat and chemicals.

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38. The type of power source with a drooping volt-amp characteristic is:

Explanation

A power source with a drooping volt-amp characteristic refers to a constant current (C.C.) power source. In this type of power source, the current remains constant while the voltage decreases as the load increases. This characteristic is useful in applications where a constant current is required, such as in certain types of lighting or in charging batteries.

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39. In G.T.A.W. electron flow is: 

Explanation

In G.T.A.W. (Gas Tungsten Arc Welding), electron flow refers to the movement of electrons in the welding process. In this type of welding, the electrons flow from the negative terminal (cathode) to the positive terminal (anode). This flow of electrons allows for the creation of an electric arc that generates the heat necessary for welding. Therefore, the correct answer is "From negative to positive."

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40. When the current reaches a certain level the magnetic field will tend to overload and further increases in current will not increase the field. This is known as:

Explanation

Saturation refers to the point at which the magnetic field cannot increase any further, even with an increase in current. This occurs when the magnetic material is fully magnetized and all its magnetic domains are aligned. At saturation, any additional increase in current will not result in a stronger magnetic field.

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41. In °F the temperature for storing basic electrodes in an oven is:

Explanation

The correct answer is 200-300. This temperature range is suitable for storing basic electrodes in an oven. Storing them at this temperature helps to maintain their quality and prevent any damage or degradation. Temperatures below 200 °F may not provide enough heat to keep the electrodes in optimal condition, while temperatures above 300 °F may cause them to overheat and lose their effectiveness. Therefore, the recommended temperature range for storing basic electrodes is 200-300 °F.

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42. The power source used for G.T.A.W. is:

Explanation

The power source used for G.T.A.W. (Gas Tungsten Arc Welding) is constant current. In this welding process, a constant current power source is used to maintain a stable and consistent welding arc. Constant current ensures that the welding current remains the same regardless of changes in the arc length or other variables. This is important for achieving precise and controlled welds, especially when working with materials such as stainless steel or aluminum.

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43. The terms, excessive and insufficient weld reinforcement are associated with what type of welds:

Explanation

Excessive and insufficient weld reinforcement are terms associated with groove welds. A groove weld is a type of weld where two pieces of metal are joined along the edges. Excessive weld reinforcement refers to a weld that has too much filler material, causing it to be bulky and potentially weak. Insufficient weld reinforcement, on the other hand, refers to a weld that does not have enough filler material, resulting in a weak joint. Therefore, these terms are specifically related to groove welds.

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44. The spacing between two unrestrained loops of continuous wire used for welding is called:

Explanation

The spacing between two unrestrained loops of continuous wire used for welding is called a helix. A helix refers to a three-dimensional curve with a constant slope or pitch. In the context of welding, the wire is often wound in a helical shape, creating a series of loops with a consistent spacing. This helical arrangement allows for a more efficient and controlled welding process, ensuring proper heat distribution and weld quality. The term "pitch" is also mentioned in the question, but it refers to the distance between two adjacent threads in a screw or bolt, not applicable to the given context.

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45. In order to convert an alternating current to a direct current, it is necessary to use a:

Explanation

To convert an alternating current (AC) to a direct current (DC), a rectifier is required. A rectifier is an electrical device that converts AC to DC by allowing current to flow in only one direction. It typically consists of diodes that act as one-way valves for current, allowing the positive half of the AC waveform to pass while blocking the negative half. This process results in a unidirectional flow of current, effectively converting AC to DC. Therefore, a rectifier is necessary to convert AC to DC in electrical circuits.

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46. Stress cracking is most likely to occur when welding thick material. This is due to:

Explanation

Stress cracking is most likely to occur when welding thick material because of the increased cooling effect. When thick material is welded, it takes longer for the heat to dissipate, causing the weld to cool at a slower rate. This slower cooling can lead to the formation of residual stresses in the material, which can result in stress cracking.

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47. The electrode coating containing titanium dioxide is:

Explanation

The correct answer is Rutile because rutile is a form of titanium dioxide that is commonly used as an electrode coating. It is known for its high stability and excellent electrical conductivity, making it an ideal choice for electrode materials. Rutile coatings can provide protection against corrosion and improve the overall performance of electrodes in various applications, such as in batteries, solar cells, and electrochemical processes.

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48. The most hazardous voltages from welding power sources come from:

Explanation

The correct answer is "Primary side." Welding power sources produce hazardous voltages, and the primary side refers to the input side of the power source where the electrical supply is connected. This side typically operates at higher voltages, making it more dangerous. The secondary side, on the other hand, refers to the output side where the welding current is generated and is generally at a lower voltage level. Therefore, the primary side poses a greater risk in terms of hazardous voltages.

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49. An isometric drawing has its width, length, and depth laid off on inclined lines usually ____° to the horizontal.

Explanation

An isometric drawing is a type of 3-dimensional drawing where the width, length, and depth are displayed on inclined lines. These inclined lines are usually drawn at an angle of 30 degrees to the horizontal. This angle allows for an accurate representation of the object's dimensions in a visually appealing manner.

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50. Lightly coated electrodes have about what percentage of weight in the coating:

Explanation

Lightly coated electrodes have approximately 10-20% of their weight in the coating. This means that the coating on these electrodes makes up a relatively small percentage of the overall weight.

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51. If a worker is standing next to two machines, each producing a noise level of 95 dBA, what noise level is the worker exposed to:

Explanation



When a person is exposed to multiple noise sources, the combined noise level is not simply the sum of the individual levels. Instead, you use the formula for combining decibel levels in different conditions:

L_total = L₁ + 10 * log₁₀(N)

where:

L_total is the total noise level,

L₁ is the higher of the two individual noise levels, and

N is the number of noise sources.

In this case, with two machines producing a noise level of 95 dBA each, the total noise level (L_total) would be:

L_total = 95 + 10 * log₁₀(2)

L_total ≈ 95 + 3 ≈ 98 dBA

Therefore, the worker would be exposed to approximately 98 dBA of noise.
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52. Fusible plugs melt as low as:

Explanation

Fusible plugs are safety devices that are designed to melt at a specific temperature in order to release pressure or prevent an explosion. The given correct answer states that fusible plugs can melt as low as 165°F. This means that when the temperature reaches or exceeds 165°F, the plug will melt, allowing the pressure to be released and preventing any potential damage or danger.

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53. Ohm's law is: 

Explanation

Ohm's law states that the resistance (R) in a circuit is equal to the voltage (V) divided by the current (I). This means that the resistance is directly proportional to the voltage and inversely proportional to the current. In other words, as the voltage increases, the resistance also increases, and as the current increases, the resistance decreases. Therefore, the correct answer is R = V/I.

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54. In Canada, most welding machines are connected to a high voltage supply of:

Explanation

In Canada, most welding machines are connected to a high voltage supply of 575 volts. This higher voltage is required to provide the necessary power for welding operations, as welding typically requires a significant amount of energy to heat and melt metals. The higher voltage allows for a more efficient and effective welding process, ensuring that the machine has enough power to generate the heat needed for welding.

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55. The cable from the workpiece back to the welding machine is correctly called:

Explanation



In welding, the workpiece (metal being welded) is typically connected to the welding machine's power source through a cable known as the ground lead. This cable serves as the return path for the electric current used in the welding process. It is attached to the workpiece or the welding table to provide a path for the electric current to flow back to the welding machine. The ground lead is essential for completing the electrical circuit necessary for welding to occur safely and effectively.
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56. What is used to convert D.C. to high-frequency A.C.:

Explanation

An inverter is used to convert direct current (D.C.) to high-frequency alternating current (A.C.). It is a device that converts the fixed voltage and polarity of D.C. power into an oscillating voltage and alternating current. This is achieved through the use of electronic switches that rapidly switch the polarity of the D.C. input, creating an A.C. output. Inverters are commonly used in various applications such as power electronics, renewable energy systems, and electric vehicles.

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57. That portion of the joint to be welded where the members are closest to each other is termed:

Explanation



The term "root gap" refers to the distance between the root faces of the joint to be welded. It represents the space between the two pieces of metal at the root of the weld, where the members are closest to each other. The root gap plays a critical role in welding as it determines factors such as weld penetration, fusion, and overall weld quality. Ensuring the appropriate root gap is essential for achieving proper weld strength and integrity.
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58. The average cable size for 150 feet of combined length of electrode and ground cables using 200 amps at 60% duty cycle would be:

Explanation

The average cable size for 150 feet of combined length of electrode and ground cables using 200 amps at 60% duty cycle would be 2. This means that the cables should have a size of 2, which indicates a larger diameter to handle the higher amperage and prevent overheating.

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59. The reaction from which the required heat and molten metal is obtained when thermit welding is called:

Explanation

The correct answer is "Exothermic." Exothermic reactions release heat and energy. In thermit welding, a mixture of aluminum powder and metal oxide is ignited, producing a highly exothermic reaction that generates intense heat and molten metal. This heat is used to weld or join metal parts together.

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60. Beyond what percent of carbon do steels become cast iron:

Explanation

Steels become cast iron when the carbon content exceeds 1.7%. This means that when the percentage of carbon in the steel reaches or exceeds 1.7%, it undergoes a transformation and becomes cast iron.

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61. When using direct current electrode negative with the S.M.A.W. process the type of penetration and weld width would be:

Explanation



Direct current electrode negative (DCEN) in Shielded Metal Arc Welding (SMAW) ensures deep penetration and a narrower weld bead. The electrode focuses heat, promoting efficient welding with increased depth and a more concentrated weld width.
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62. A shunt generator is:

Explanation

A shunt generator is a type of DC generator that is self-excited, meaning it generates its own magnetic field without the need for an external source of excitation. In a shunt generator, the field winding is connected in parallel with the armature winding, hence the name "shunt." This configuration allows for a portion of the armature current to flow through the field winding, creating the necessary magnetic field for the generator to produce electricity. Therefore, a shunt generator is self-excited and does not require an external excitation source.

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63. Structural steel plates and shapes are designated by what organizations:

Explanation

Structural steel plates and shapes are designated by the organizations C.S.A. (Canadian Standards Association) and A.S.T.M. (American Society for Testing and Materials). These organizations establish standards and specifications for the manufacturing and use of structural steel, ensuring its quality, safety, and performance. C.S.A. is a Canadian organization that develops standards for various industries, including construction, while A.S.T.M. is an American organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, and services. Together, C.S.A. and A.S.T.M. provide a comprehensive framework for the designation and use of structural steel plates and shapes.

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64. The fluxing agent that removes impurities to form a slag in the production of pig iron is:

Explanation

Limestone is used as a fluxing agent in the production of pig iron because it reacts with impurities, such as silica and alumina, to form a slag. The slag is lighter and floats on top of the molten iron, allowing it to be easily separated. Limestone also helps in maintaining the proper chemical balance and temperature during the iron production process.

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65. The type of view used to show the exact shape of one part which may otherwise be difficult to determine is:

Explanation

An auxiliary view is a type of view used to show the exact shape of a part that may be difficult to determine from the standard orthographic views. It is created by projecting the part onto a plane that is perpendicular to the line of sight and intersects the part at an angle. This allows for a more detailed and accurate representation of the part's shape, especially when there are complex features or irregular surfaces that cannot be fully shown in the standard views.

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66. What is a very toxic component found in Copper?

Explanation



Copper sulfate is a toxic compound that contains copper. In its various forms, it can be harmful if ingested or inhaled, and it can cause irritation to the skin and eyes. Copper sulfate is used in agriculture, industry, and laboratories, but it should be handled with care due to its toxicity.
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67. A capped steel is similar to:

Explanation

A capped steel is similar to rimmed steel because both types of steel have a high oxygen content. In the production process, a capped steel is partially deoxidized, resulting in the formation of a cap of iron oxide on the surface. Similarly, rimmed steel also has a high oxygen content but is fully deoxidized, forming a rim of iron oxide on the surface. Both types of steel are characterized by their ability to be easily shaped and formed, making them suitable for certain applications in the manufacturing industry.

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68. In a T-joint, which preparation cannot be used:

Explanation

The U-groove preparation cannot be used in a T-joint. This is because the U-groove is typically used for butt joints, where two pieces of metal are joined in a straight line. In a T-joint, one piece of metal is joined perpendicularly to another, so the U-groove preparation is not suitable for this type of joint.

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69. With a very fast cooling rate of a quench there is no time to form carbides and the carbon gas gets trapped in the ferrite. This is known as:

Explanation

Martensite is formed when a material is rapidly cooled, preventing the formation of carbides and allowing carbon gas to become trapped in the ferrite structure. This results in a very hard and brittle microstructure. Therefore, the given explanation correctly states that Martensite is formed with a fast cooling rate during quenching.

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70. The most common method of overcoming arc rectification in G.T.A.W. of aluminum is:

Explanation

High frequency units are commonly used to overcome arc rectification in G.T.A.W. (Gas Tungsten Arc Welding) of aluminum. Arc rectification occurs when the arc tends to move in one direction, causing uneven heating and potential defects in the weld. High frequency units help to disrupt the rectification process by rapidly changing the polarity of the arc, allowing for a more stable and balanced welding process. This helps to ensure a more even distribution of heat and a higher quality weld.

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71. The joint and weld type with high restraint would be:

Explanation

A thicker plate groove weld would have higher restraint compared to the other options. Restraint refers to the degree to which the weld is prevented from expanding or contracting during the welding process, which can lead to residual stresses and distortion. A thicker plate groove weld would have more material surrounding the weld joint, providing greater resistance to movement and therefore higher restraint. Thinner plate groove weld, thinner plate fillet weld, and thicker plate fillet weld would have lower levels of restraint in comparison.

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72. The voltage range for short circuit transfer is:

Explanation

The voltage range for short circuit transfer is 16-22. Short circuit transfer is a type of welding transfer mode where the wire electrode continuously touches the weld puddle, causing a short circuit. In this transfer mode, the voltage should be low to prevent excessive heat and spatter. The range of 16-22 volts is considered ideal for short circuit transfer as it provides good control over the welding process and produces a smooth and stable arc. Higher voltages may result in a globular transfer mode, while lower voltages may cause the electrode to stick to the workpiece.

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73. The main reason that oxygen transfer to the weld metal is important is:

Explanation

Oxygen transfer to the weld metal is important because it affects the toughness of the weld. Oxygen can react with certain elements in the weld metal, causing the formation of brittle compounds that can reduce the toughness of the weld joint. This can make the weld more susceptible to cracking or failure under stress. Therefore, controlling the oxygen content during welding is crucial to ensure the desired toughness and integrity of the weld.

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74. The most common gas used with gas shielded flux cored welding is:

Explanation

Carbon dioxide is the most common gas used with gas shielded flux cored welding. This is because carbon dioxide provides good penetration and produces a stable arc, which is essential for achieving high-quality welds. Additionally, carbon dioxide is readily available and more cost-effective compared to other gases such as argon or helium. Therefore, it is the preferred choice for many welding applications.

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75. In the A.I.S.I. numbering system of steel classification, which digit represents the subclass:

Explanation

In the A.I.S.I. numbering system of steel classification, the second digit represents the subclass. This means that the second digit in the classification code provides information about the specific subgroup or variation of steel within a particular grade. The subclass digit helps to further categorize and differentiate different types of steel based on their specific properties, composition, or manufacturing processes.

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76. Which of the following organizations test their electrodes in the stress relieved conditions:

Explanation

The correct answer is C.S.A. The CSA (Canadian Standards Association) tests their electrodes in stress relieved conditions.

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77. The most commonly used non-destructive method for the detection of subsurface volumetric discontinuities in welds is:

Explanation

Radiography is the most commonly used non-destructive method for detecting subsurface volumetric discontinuities in welds. Radiography uses X-rays or gamma rays to create an image of the internal structure of the weld. It is effective in detecting voids, inclusions, cracks, and other defects that may not be visible to the naked eye. This method allows for a comprehensive evaluation of the weld's integrity and can be used to ensure the quality and safety of the welded joints.

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78. The contraction effect in the weld metal which is of great magnitude and therefore more serious is:

Explanation

The contraction effect in the weld metal refers to the shrinkage that occurs during the cooling process after welding. This shrinkage can cause stress and distortion in the weld. The transverse contraction effect is considered to be more serious because it occurs perpendicular to the direction of the weld. This means that it can result in greater distortion and potential cracking compared to longitudinal or circumferential contraction effects. Linear contraction refers to the overall shrinkage of the weld, but it does not specify the direction and is not as significant as the transverse contraction effect.

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79. The minimum impact properties for an E-705-6 filler material is:

Explanation

The minimum impact properties for an E-705-6 filler material are 20 ft-lbs at -20°F or 27J at -29°C. This means that the filler material must be able to withstand a minimum impact force of 20 ft-lbs at a temperature of -20°F or 27J at a temperature of -29°C. This requirement ensures that the filler material has sufficient toughness and resistance to fracture under low temperature conditions.

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80. If the time taken to pass through zero is minimized, there is a better chance the plasma will not completely collapse and the arc can be re-established. This system for improving arc stability in G.T.A.W. with A.C. is known as:

Explanation

Waveform shaping refers to the process of manipulating the shape of the electrical waveform in order to improve arc stability in G.T.A.W. with A.C. By minimizing the time taken to pass through zero, the plasma is less likely to collapse completely, allowing the arc to be re-established. This technique helps in maintaining a stable and continuous arc during the welding process.

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81. The ductility measured through the thickness of the plate is usually:

Explanation

The correct answer is "The lowest of all." Ductility refers to the ability of a material to deform under tensile stress without breaking. When measuring ductility through the thickness of a plate, it is typically lower compared to other directions. This is because the grains in the material tend to align in the rolling direction during the manufacturing process, resulting in reduced ductility perpendicular to the rolling direction. Therefore, the ductility measured through the thickness of the plate is usually the lowest among all directions.

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82. The letter designation M in the electrode classification E-12018-M tells us:

Explanation

The letter designation M in the electrode classification E-12018-M indicates that it is specifically designed to meet military specifications. This means that the electrode has been tested and approved to meet the quality and performance standards required for military applications. The M designation ensures that the electrode is reliable and suitable for use in military projects, where precision and durability are essential.

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83. How is the S.C.R. (silicon controlled rectifier) turned on:

Explanation

The S.C.R. (silicon controlled rectifier) is turned on by sending a current pulse through the gate of the S.C.R. This current pulse triggers the S.C.R. and allows current to flow through it. Discharging a capacitor in parallel with the S.C.R., closing a switch in series with the S.C.R., or opening a shunt in parallel with the S.C.R. are not methods for turning on the S.C.R.

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84. A typical current range for a 5/32 in. (4mm) E-7018 (E 48018) is:

Explanation

A typical current range for a 5/32 in. (4mm) E-7018 electrode is 150-220 amps. This range is suitable for welding applications using this specific electrode size and type. Using a current within this range ensures proper penetration and fusion of the weld joint, resulting in a strong and durable weld.

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85. Inadequate ductility in a weld is listed under:

Explanation

Inadequate ductility in a weld refers to the lack of ability of the weld metal and joint to deform without breaking or cracking. This defect can occur due to various factors such as improper welding techniques, incorrect selection of welding materials, or inadequate preheating or post-weld heat treatment. It is categorized under defective properties (weld metal and joint) because it directly relates to the quality and characteristics of the weld itself.

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86. What number of dimensions are required to evaluate a fillet weld size:

Explanation

To evaluate a fillet weld size, three dimensions are required. These dimensions include the leg length, throat thickness, and the angle of the fillet weld. The leg length refers to the distance from the root to the toe of the weld, while the throat thickness is the shortest distance between the face and the root of the weld. The angle of the fillet weld is the angle formed between the two surfaces being joined. These three dimensions are crucial in determining the strength and quality of the fillet weld.

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87. A probable cause of undercut would be:

Explanation

Undercut in welding is a groove defect where the base metal along the edge of the weld is not properly fused and may be eroded away. One probable cause of undercut is incorrect electrode inclination, which refers to the angle at which the welding electrode or torch is held relative to the workpiece. If the electrode angle is incorrect, it can lead to insufficient fusion and undercut along the weld edges.

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88. The plates for pressure vessels are usually formed with the rolling direction:

Explanation

The plates for pressure vessels are usually formed with the rolling direction around the circumference because this provides the highest strength and resistance to pressure. Rolling the plates in this direction ensures that the grains of the material are aligned parallel to the circumferential axis, which enhances the structural integrity of the vessel. This orientation also helps in distributing the stress evenly, making the vessel more capable of withstanding high pressures.

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89. The open-circuit voltage of most welding machines is:

Explanation

The open-circuit voltage of most welding machines is 80. Open-circuit voltage refers to the voltage measured across the output terminals of a welding machine when no load is connected. It represents the maximum voltage that the machine can deliver without any load. In this case, the correct answer indicates that the open-circuit voltage of most welding machines is 80 volts.

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90. If peening is used as a method to control distortion, its effective depth is:

Explanation

Peening is a method used to control distortion in materials. It involves striking the surface of a material with a hammer or other tool to induce compressive stresses, which helps to counteract the tensile stresses that cause distortion. The effective depth of peening refers to the depth of the compressive stresses induced by the peening process. In this case, the correct answer is 1/8", which means that the peening process will induce compressive stresses to a depth of 1/8" in the material.

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91. The force or pressure with which an electric current is forced through a circuit is known as:

Explanation

The force or pressure with which an electric current is forced through a circuit is known as electromotive force (EMF). EMF is the energy per unit charge supplied by a source, such as a battery, to drive the electric current. It is measured in volts.

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92. For a given heat input, the cooling rate decreases as the thickness increases.

Explanation

The statement suggests that as the thickness increases, the cooling rate decreases. However, this is not true. In reality, the cooling rate actually increases as the thickness increases. This is because a thicker material takes longer to cool down compared to a thinner material. Therefore, the correct answer is False.

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93. One of the following is considered to be one of the basic weld types:

Explanation



A butt weld is a basic type of weld used to join two pieces of metal along their edges in a single plane. In a butt weld, the two pieces of metal are aligned parallel to each other and joined together by melting the edges and adding filler material if needed. This type of weld creates a strong, continuous joint between the two pieces of metal, often used in structural applications where strength and integrity are essential.
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94. The transition point from globular to spray transfer generally occurs at:

Explanation

The transition point from globular to spray transfer generally occurs at 220 amps. At this current level, the metal transfer shifts from large droplets (globular) to a fine spray of small droplets (spray transfer). This transition is important in welding as it affects the quality and appearance of the weld.

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95. In a 0.8% carbon steel, below 723°C (1333°F), the steel structure has how many phases:

Explanation

In a 0.8% carbon steel, below 723°C (1333°F), the steel structure has two phases. This is because at this temperature range, the steel undergoes a phase transformation known as the eutectoid reaction. The two phases present in the steel structure are ferrite and pearlite. Ferrite is a relatively soft and ductile phase, while pearlite is a harder and stronger phase. The presence of these two phases contributes to the overall mechanical properties of the steel.

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96. The minimum distance from the root of the weld to its face, less any reinforcement is:

Explanation

The effective throat refers to the minimum distance from the root of the weld to its face, less any reinforcement. It represents the actual area of the weld that is contributing to the strength and stability of the joint. Theoretical throat refers to the maximum possible distance, while leg size refers to the length of the weld. Therefore, the effective throat is the correct answer as it accurately represents the minimum distance without any additional reinforcement.

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97. Which of the following is NOT a primary consideration in welding metallurgy?  

Explanation

In welding metallurgy, the primary considerations include heat input (which affects weld strength and distortion), base metal composition (which influences weldability and mechanical properties), and shielding gas selection (which impacts weld quality and properties). Welding position, while important for practical welding operations, is not a primary consideration in metallurgical aspects but rather determines the physical orientation of the weld joint during welding.

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98. Which of the following electrodes has a rutile and iron coating:

Explanation

The electrode E-7014 has a rutile and iron coating.

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99. Which of the following is not a basic weld:

Explanation



"Groove," "Fillet," and "Butt" are all basic types of welds commonly used in various welding applications. However, "Plug" welding refers to a specific type of weld used to fill holes or cavities in metal parts, typically not classified as one of the basic weld types.
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100. If higher deposition rates were a concern when using the S.A.W. process, what current trait would be most suitable:

Explanation

If higher deposition rates are a concern when using the Submerged Arc Welding (S.A.W.) process, the most suitable current type would be D.C.E.N. (Direct Current Electrode Negative).

In the S.A.W. process, D.C.E.N. (also known as straight polarity) allows for higher deposition rates because it typically produces deeper penetration and faster melting of the electrode, leading to increased metal deposition per unit time. This is advantageous when productivity and efficiency in welding are key concerns.

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101. Which of the following is not a non-ionizing radiation:

Explanation

X-rays are not a non-ionizing radiation. Non-ionizing radiation refers to electromagnetic radiation that does not have enough energy to remove tightly bound electrons from atoms or molecules, resulting in minimal biological damage. X-rays, on the other hand, are a form of ionizing radiation that have higher energy and can cause ionization, leading to potential harm to living tissues and cells.

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102. Which of the following information would not normally be found on a WHMIS label:

Explanation

The WHMIS label is a standardized label used in Canada to provide information about hazardous materials. It typically includes the product identifier, WHMIS hazard symbol, and risk phrases to indicate the potential hazards of the product. However, the hazardous ingredients are not normally found on the WHMIS label. This information is usually provided in the Safety Data Sheet (SDS) for the product, which is separate from the label. The SDS provides more detailed information about the composition of the product, including hazardous ingredients.

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103. Hydrogen cracking, also known as cold cracking, can only occur after the weld has cooled down to below about:

Explanation

Hydrogen cracking, also known as cold cracking, is a type of weld defect that occurs when hydrogen atoms become trapped in the weld metal during the welding process. These hydrogen atoms can cause the metal to become brittle and crack under stress. The cracking can only occur after the weld has cooled down to below about 100°C, as this is the temperature at which the hydrogen atoms are most likely to diffuse and accumulate in the metal. Therefore, the correct answer is 100°C.

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104. Up to what percent carbon is completely dissolved in the face-centered cubic (F.C.C.):

Explanation

In a face-centered cubic (F.C.C.) structure, carbon atoms can dissolve in the lattice of a metal. The question asks about the maximum percentage of carbon that can be completely dissolved in this structure. The correct answer is 1.7%. This means that up to 1.7% of the total atoms in the F.C.C. lattice can be carbon atoms, beyond which the lattice will not be able to accommodate any more carbon atoms.

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105. When making semi-killed steel, what is the usual deoxidizing material which is added to the melt:

Explanation

Ferro-silicon is the usual deoxidizing material added to the melt when making semi-killed steel. Deoxidizing materials are added to steel to remove oxygen and other impurities, preventing the formation of defects such as porosity. Ferro-silicon is a commonly used deoxidizer due to its ability to effectively remove oxygen from the melt. It contains a high percentage of silicon, which reacts with the oxygen to form silicon dioxide, a stable compound that can be easily removed from the steel.

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106. A structural discontinuity in the weld zone would be:

Explanation

A hollow root is a structural discontinuity in the weld zone where the root of the weld is not properly filled or fused, resulting in a void or hollow space. This can weaken the weld joint and compromise its integrity. It is important to ensure that the root of the weld is properly filled to avoid any potential defects or failures in the welded structure.

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107. The heat treatment process used for refining the grain size of the steel to improve its properties is:

Explanation

Normalizing is a heat treatment process used to refine the grain size of steel and improve its properties. During normalizing, the steel is heated above its critical temperature and then allowed to cool in still air. This process helps to achieve a uniform and fine-grained microstructure, which enhances the mechanical properties of the steel, such as strength and toughness. Normalizing also reduces internal stresses and improves the machinability of the steel. Therefore, normalizing is the correct answer for the given question.

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108. The curve of the output voltage vs. current under steady conditions is known as:

Explanation

The curve of the output voltage vs. current under steady conditions is known as the static characteristic. This curve represents the relationship between the output voltage and current when the system is in a stable state. It provides information about the behavior and performance of the system under normal operating conditions. By analyzing the static characteristic, engineers can determine the linearity, stability, and efficiency of the system.

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109. The moisture levels for cellulosic electrodes should be kept at approximately:

Explanation

The moisture levels for cellulosic electrodes should be kept at approximately 3-7%. This range ensures that the electrode maintains its stability and performance during welding. If the moisture content is too low, the electrode may become brittle and prone to cracking. On the other hand, if the moisture content is too high, it can lead to excessive spatter and poor weld quality. Therefore, maintaining moisture levels within the 3-7% range is crucial for achieving optimal welding results with cellulosic electrodes.

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110. In the C.S.A. electrode number classification, the third number (1) indicates: 

Explanation

The C.S.A. electrode number classification is a system used to classify welding electrodes based on their characteristics. The third number in the classification indicates the position in which the electrode can be used. In this case, the third number is 1, which means that the electrode can be used in all positions, except for the vertical down position. This means that the electrode is suitable for welding in various positions, such as flat, horizontal, vertical up, and overhead, but not for welding in the vertical down position.

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111. Tempering involves reheating to a temperature less than:

Explanation

Tempering is a heat treatment process that involves reheating a material, typically steel, to a temperature below its critical point. The purpose of tempering is to reduce the hardness and brittleness of the material, while increasing its toughness. The correct answer of 723°C (1333°F) indicates that tempering involves reheating the material to a temperature below 723°C, but above room temperature. This temperature range allows for the desired changes in the material's properties to occur, resulting in a more suitable and usable material for various applications.

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112. The electrode with the highest percentage of iron powder in the coating would be:

Explanation

The electrode with the highest percentage of iron powder in the coating would be E-XX024. This can be inferred from the fact that E-XX024 is listed first in the options, indicating that it is the most likely answer. However, without additional information about the composition of the coatings or any other context, it is difficult to provide a more specific explanation.

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113. The minimum temperature at which toughness of 27J is met when using a F74/F4804 flux for S.A.W. is:

Explanation

The correct answer is -40°C. This means that when using a F74/F4804 flux for S.A.W., the toughness of 27J is met at a minimum temperature of -40°C.

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114. A product used in electrode coatings intended to operate on A.C. is:

Explanation

Potassium is used in electrode coatings intended to operate on A.C. because it has good electrical conductivity and stability at high temperatures. It helps to improve the performance and efficiency of the electrode by facilitating the flow of alternating current. Additionally, potassium can also enhance the adhesion of the coating to the electrode surface, ensuring better durability and longevity of the electrode in A.C. applications.

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115. The proportion of total energy that is converted into heat that eventually enters the plate is known as:

Explanation

Efficiency is the correct answer because it refers to the proportion of total energy that is converted into heat and eventually enters the plate. Efficiency is a measure of how effectively energy is being utilized and is commonly used to evaluate the performance of systems or processes.

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116. Roughly how far could spatter travel when welding or cutting on a structure about 5m high:

Explanation

When welding or cutting on a structure about 5m high, spatter refers to the small molten metal particles that are produced during the process. These particles can be propelled away from the welding or cutting area due to the intense heat and force involved. The given correct answer suggests that the spatter is not likely to travel more than 1m away from the area. This means that the majority of the spatter is expected to fall within a close proximity to the welding or cutting site, minimizing the risk of it causing damage or injury at a significant distance.

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117. One function of the electrode coating is to:

Explanation

The electrode coating in welding serves several important functions, including:

Controlling the bead shape and smoothness: The coating helps to shape the weld bead and ensure a smooth finish by influencing the stability of the arc.

Controlling the hydrogen induced into the weld metal: The coating can help to control the amount of hydrogen that is introduced into the weld metal, which can prevent hydrogen-induced cracking.

Protecting the weld metal from contamination: The coating forms a protective gas shield around the weld area, preventing contamination from atmospheric gases like oxygen and nitrogen.

Aiding in the removal of gases and other impurities from the weld metal: The coating can help to remove impurities and gases from the weld metal, improving the quality and strength of the weld.  

So, all the options you mentioned are correct. The electrode coating plays a crucial role in the welding process. It’s designed to improve the quality and efficiency of the weld, and to prevent common welding issues.

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118. The phase structure of three atoms of iron and one atom of carbon is known as:

Explanation

Cementite is the correct answer because it refers to the phase structure of three atoms of iron and one atom of carbon. Cementite is a hard and brittle compound that forms in iron-carbon alloys, particularly in high carbon steels. It has a distinct crystal structure and is one of the constituents of pearlite, which is a microstructure found in steel.

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119. As a rough guide, the amount of air exchange (ventilation) measured in cubic feet per hour per welder is:

Explanation

The correct answer is 2000 because this is the recommended amount of air exchange (ventilation) measured in cubic feet per hour per welder. This level of ventilation helps to ensure that there is enough fresh air circulating in the welding area to remove any harmful fumes or gases produced during the welding process. It is important to have proper ventilation in order to protect the welder's health and safety.

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120. The power source and current type used most often with G.M.A.W. is:

Explanation

The correct answer is C.P. with D.C.E.P. This means that the power source used most often with G.M.A.W. is Constant Potential (C.P.) and the current type is Direct Current Electrode Positive (D.C.E.P.). G.M.A.W., or Gas Metal Arc Welding, requires a constant potential power source to maintain a stable arc and control the welding process. D.C.E.P. is used because it provides better penetration and allows for better control of the weld pool.

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121. A typical melting rate for electrodes is:

Explanation

The correct answer is 1/2 lb. per min. per 1000 amps. This means that for every 1000 amps of current, the electrode will melt at a rate of 1/2 lb. per minute. This indicates that the higher the current, the faster the electrode will melt.

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122. When using the G.T.A.W. hot wire process, the power source for filler metal preheat is usually: 

Explanation

The G.T.A.W. hot wire process is a welding technique that uses a high-frequency alternating current (A.C.) power source. This power source is used to preheat the filler metal, which helps in achieving a better weld quality. Using an A.C. power source for filler metal preheat is common in this process because it allows for better control of the heat input and ensures uniform heating of the filler metal. Using a direct current (D.C.) power source may not provide the same level of control and uniformity in preheating the filler metal.

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123. Iron exists in the body-centered cubic (b.b.c.) at temperatures below:

Explanation

Iron exists in the body-centered cubic (b.b.c.) structure at temperatures below 910°C (1670°F). This means that at temperatures below 910°C, the iron atoms arrange themselves in a specific pattern known as body-centered cubic, where each iron atom is surrounded by eight neighboring atoms. However, at temperatures above 910°C, the iron undergoes a phase transition and changes its crystal structure to face-centered cubic. Therefore, the correct answer is 910°C (1670°F).

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124. In the case of iron ore smelting, the reducing agent is:

Explanation

In the case of iron ore smelting, carbon monoxide acts as the reducing agent. This means that it donates electrons to the iron oxide, causing the reduction of iron from its ore. Carbon monoxide has a strong affinity for oxygen, and when it comes into contact with iron oxide, it reacts to form carbon dioxide and pure iron. The reaction can be represented by the equation: Fe2O3 + 3CO -> 2Fe + 3CO2. Therefore, carbon monoxide is the correct reducing agent in the process of iron ore smelting.

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125. The suffix "C" in a low alloy electrode designates:

Explanation

The suffix "C" in a low alloy electrode designates Nickel Steel.

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126. A dimensional weld fault after welding would be:

Explanation

Overlap is a dimensional weld fault that occurs when the weld metal extends beyond the intended joint area, resulting in an overlap of the welded material. This can weaken the joint and compromise its integrity. It is usually caused by incorrect welding technique or improper alignment of the parts being welded. Overlap can lead to reduced strength and increased stress concentration, making the weld susceptible to failure under load.

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127. When using a short circuit metal transfer in G.M.A.W. what is used to limit the maximum available current:

Explanation

In G.M.A.W. (Gas Metal Arc Welding), a short circuit metal transfer method is used. This method involves the transfer of small droplets of molten metal from the electrode to the workpiece. To limit the maximum available current in this process, the slope is used. The slope refers to the rate at which the welding current increases or decreases during the welding process. By controlling the slope, the maximum available current can be limited, ensuring a controlled and efficient welding operation.

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128. The core wire in most covered electrodes is made from:

Explanation

The core wire in most covered electrodes is typically made from killed steel. Killed steel is fully deoxidized, meaning that it has a uniform composition without gas pockets, making it ideal for use in welding electrodes. This ensures consistent welding properties, better structural integrity, and reduced risk of defects in the weld. The other types of steel, such as rimmed and semi-killed, contain more impurities or gas pockets, making them less suitable for this application.

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129. Hydrogen will have no embrittling effect on steel at about:

Explanation

Hydrogen embrittlement is maximized at around room temperature in steels, and most metals are relatively immune to hydrogen embrittlement at temperatures above 150°C1. Therefore, the options that fall within the range where hydrogen will have no embrittling effect on steel are:

200-250°C

250-300°C

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130. Power sources may be broadly classified as:

Explanation

Power sources can be classified into two categories: rotating types and stationary types. Rotating types include generators, which convert mechanical energy into electrical energy through the rotation of a coil within a magnetic field. On the other hand, stationary types refer to power sources that do not involve any rotation, such as transformers or rectifiers. Transformers transfer electrical energy between different voltage levels, while rectifiers convert alternating current (AC) to direct current (DC). Therefore, the correct answer is rotating or stationary types, as it encompasses the two main classifications of power sources based on their operation.

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131. Alloy steels and steels with greater than 0.3% carbon are:

Explanation

Alloy steels and steels with greater than 0.3% carbon are classified as "killed". This means that during the steel-making process, the molten steel is fully deoxidized by adding a strong deoxidizing agent, such as silicon or aluminum. This ensures that all the oxygen is removed from the steel, preventing the formation of unwanted oxides. Killing the steel results in a more uniform and consistent composition, improved mechanical properties, and better surface finish.

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132. The welding process in which heat and pressure are used to obtain coalescence of the contacting surfaces is known as:

Explanation

Diffusion welding is a welding process that involves the use of heat and pressure to achieve coalescence of the contacting surfaces. In this process, the metal surfaces are heated to a high temperature, causing atoms to diffuse across the interface and bond together. The application of pressure helps to ensure a strong and durable joint. Unlike other welding processes, diffusion welding does not require the use of filler material, making it a cost-effective option for joining similar or dissimilar metals.

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133. An important aspect of short-circuiting transfer is the rate at which the current rises. What is used to control this:

Explanation

Inductance is used to control the rate at which the current rises in short-circuiting transfer. Inductance is a property of electrical circuits that opposes changes in current, and it can be used to limit the rate at which current increases. By introducing inductance into the circuit, the current rise can be slowed down, preventing abrupt changes and reducing the risk of damage or instability. Therefore, inductance is an important factor in controlling the current rise in short-circuiting transfer.

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134. Oxidization falls in what general category of weld faults:

Explanation

Structural discontinuities refer to faults or defects that occur within the structure of a weld. Oxidization, which is the process of a metal combining with oxygen to form an oxide, can lead to the formation of pores or voids in the weld. These pores weaken the weld and create structural discontinuities, making it the correct category for oxidization as a weld fault.

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135. Which of the following electrodes is generally referred to as mineral coated with iron oxide:

Explanation

E-7020 electrode is generally referred to as mineral coated with iron oxide. The mineral coating in this electrode helps in providing excellent arc stability and high deposition rates. It also offers good resistance to cracking and provides a smooth and clean weld appearance. This electrode is commonly used for welding structural steels and is suitable for both vertical and overhead welding positions.

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In producing a drawing for a scale of 1:20, what would the distance...
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WHMIS information is conveyed by what method:
The greatest contributor to welding fume is:
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Creating a safe working environment is the responsibility of:
The mixture of a metal with other metals or nonmetals is known as an:
The type of welding technique that results in a higher energy input...
The best form of distortion control when placing fillet welds on a...
A condition where excess weld metal exists at the toe of a weld is...
The magnitude of current flow is measured in:
The proportion of parent metal melted into the weld is known as:
If a hard microstructure is formed in the H.A.Z. what is the only...
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How many principal views are there in an orthographic drawing:
The type of gas formed by the interaction of ultraviolet light,...
A method by which gases, principally hydrogen and oxygen, are removed...
Surface impurities of the parent metal would most likely cause what...
Generally speaking, what type of welding increases angular distortion:
If the current is a flow of electrons they move in what direction:
An insufficient root opening could cause:
In the C.S.A. W48.5 M classification of flux cored filler wire the...
When considering joint design in a butt joint, groove weld and...
What type of cracking may be caused by excessive welding speeds:
A constant-current power source has what type of volt-amp curve:
Which of the following fuel gases are lighter than air:
The welding process which involves the use of a concentrated beam of...
A specified groove angle has a tolerance of:
Most metals are able to withstand an almost unlimited amount of:
The suggested lense shade number when using the S.M.A.W. process:...
What is added to the electrode coating to increase the deposition...
The type of condition created in alloy steels by stray arc flashes is:
From the following, select a ferrous material:
The type of power source with a drooping volt-amp characteristic is:
In G.T.A.W. electron flow is: 
When the current reaches a certain level the magnetic field will tend...
In °F the temperature for storing basic electrodes in an oven is:
The power source used for G.T.A.W. is:
The terms, excessive and insufficient weld reinforcement are...
The spacing between two unrestrained loops of continuous wire used for...
In order to convert an alternating current to a direct current, it is...
Stress cracking is most likely to occur when welding thick material....
The electrode coating containing titanium dioxide is:
The most hazardous voltages from welding power sources come from:
An isometric drawing has its width, length, and depth laid off on...
Lightly coated electrodes have about what percentage of weight in the...
If a worker is standing next to two machines, each producing a noise...
Fusible plugs melt as low as:
Ohm's law is: 
In Canada, most welding machines are connected to a high voltage...
The cable from the workpiece back to the welding machine is correctly...
What is used to convert D.C. to high-frequency A.C.:
That portion of the joint to be welded where the members are closest...
The average cable size for 150 feet of combined length of electrode...
The reaction from which the required heat and molten metal is obtained...
Beyond what percent of carbon do steels become cast iron:
When using direct current electrode negative with the S.M.A.W. process...
A shunt generator is:
Structural steel plates and shapes are designated by what...
The fluxing agent that removes impurities to form a slag in the...
The type of view used to show the exact shape of one part which may...
What is a very toxic component found in Copper?
A capped steel is similar to:
In a T-joint, which preparation cannot be used:
With a very fast cooling rate of a quench there is no time to form...
The most common method of overcoming arc rectification in G.T.A.W. of...
The joint and weld type with high restraint would be:
The voltage range for short circuit transfer is:
The main reason that oxygen transfer to the weld metal is important...
The most common gas used with gas shielded flux cored welding is:
In the A.I.S.I. numbering system of steel classification, which digit...
Which of the following organizations test their electrodes in the...
The most commonly used non-destructive method for the detection of...
The contraction effect in the weld metal which is of great magnitude...
The minimum impact properties for an E-705-6 filler material is:
If the time taken to pass through zero is minimized, there is a better...
The ductility measured through the thickness of the plate is usually:
The letter designation M in the electrode classification E-12018-M...
How is the S.C.R. (silicon controlled rectifier) turned on:
A typical current range for a 5/32 in. (4mm) E-7018 (E 48018) is:
Inadequate ductility in a weld is listed under:
What number of dimensions are required to evaluate a fillet weld size:
A probable cause of undercut would be:
The plates for pressure vessels are usually formed with the rolling...
The open-circuit voltage of most welding machines is:
If peening is used as a method to control distortion, its effective...
The force or pressure with which an electric current is forced through...
For a given heat input, the cooling rate decreases as the thickness...
One of the following is considered to be one of the basic weld types:
The transition point from globular to spray transfer generally occurs...
In a 0.8% carbon steel, below 723°C (1333°F), the steel...
The minimum distance from the root of the weld to its face, less any...
Which of the following is NOT a primary consideration in welding...
Which of the following electrodes has a rutile and iron coating:
Which of the following is not a basic weld:
If higher deposition rates were a concern when using the S.A.W....
Which of the following is not a non-ionizing radiation:
Which of the following information would not normally be found on a...
Hydrogen cracking, also known as cold cracking, can only occur after...
Up to what percent carbon is completely dissolved in the face-centered...
When making semi-killed steel, what is the usual deoxidizing material...
A structural discontinuity in the weld zone would be:
The heat treatment process used for refining the grain size of the...
The curve of the output voltage vs. current under steady conditions is...
The moisture levels for cellulosic electrodes should be kept at...
In the C.S.A. electrode number classification, the third number (1)...
Tempering involves reheating to a temperature less than:
The electrode with the highest percentage of iron powder in the...
The minimum temperature at which toughness of 27J is met when using a...
A product used in electrode coatings intended to operate on A.C. is:
The proportion of total energy that is converted into heat that...
Roughly how far could spatter travel when welding or cutting on a...
One function of the electrode coating is to:
The phase structure of three atoms of iron and one atom of carbon is...
As a rough guide, the amount of air exchange (ventilation) measured in...
The power source and current type used most often with G.M.A.W. is:
A typical melting rate for electrodes is:
When using the G.T.A.W. hot wire process, the power source for filler...
Iron exists in the body-centered cubic (b.b.c.) at temperatures below:
In the case of iron ore smelting, the reducing agent is:
The suffix "C" in a low alloy electrode designates:
A dimensional weld fault after welding would be:
When using a short circuit metal transfer in G.M.A.W. what is used to...
The core wire in most covered electrodes is made from:
Hydrogen will have no embrittling effect on steel at about:
Power sources may be broadly classified as:
Alloy steels and steels with greater than 0.3% carbon are:
The welding process in which heat and pressure are used to obtain...
An important aspect of short-circuiting transfer is the rate at which...
Oxidization falls in what general category of weld faults:
Which of the following electrodes is generally referred to as mineral...
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