Block Packaging Assessment - Lew

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| By Holly Piturro
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Holly Piturro
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Quizzes Created: 13 | Total Attempts: 3,072
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Block Packaging Assessment - Lew - Quiz


This assessment should be used to determine if the following system objectives have been met:
Describe the systems landscape and key integration points Identify key benefits of the R2P2 system Describe how the daily operating plan is an input to operator activities Explain how MES is used by the operator in the Processing process Recognize the upstream and downstream effects of system deviations Practice navigating to the Quality Sample Selection popup window and enter test results Practice the process for consuming ingredients and producing semi-finished goods Demonstrate how to produce animal feed and scrap materials


Questions and Answers
  • 1. 

    Which inventory can be viewed in MES?

    • A.

      Finished Good inventory

    • B.

      Cellulose batches

    • C.

      Staged inventory from the warehouse

    • D.

      None of the above

    Correct Answer
    D. None of the above
    Explanation
    MES stands for Manufacturing Execution System, which is a software system used to manage and monitor manufacturing operations on the shop floor. It typically includes modules for production scheduling, material tracking, quality control, and equipment maintenance. While MES can provide visibility into various aspects of the manufacturing process, it does not specifically focus on inventory management. Therefore, none of the options provided (Finished Good inventory, Cellulose batches, Staged inventory from the warehouse) can be viewed in MES.

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  • 2. 

    Which systems are part of the SSI Landscape?

    • A.

      Wonderware (MES)

    • B.

      FLEX

    • C.

      SAP

    • D.

      CIM

    • E.

      Answers A, B and C

    • F.

      Answers A, C and D

    Correct Answer
    E. Answers A, B and C
    Explanation
    The correct answer is "Answers A, B and C". This means that Wonderware (MES), FLEX, and SAP are all part of the SSI Landscape. CIM is not mentioned as one of the systems included in the SSI Landscape.

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  • 3. 

    You are adding animal feed to an existing batch. What information must be entered manually in MES?

    • A.

      The time the material was scrapped

    • B.

      Tote Location

    • C.

      Tote Dimensions

    • D.

      The batch number and the quantity of the material added to the batch

    Correct Answer
    D. The batch number and the quantity of the material added to the batch
    Explanation
    In MES, when adding animal feed to an existing batch, the batch number and the quantity of the material added to the batch must be entered manually. This information is crucial for tracking and recording the inventory and production data accurately. The batch number helps in identifying and referencing the specific batch, while the quantity ensures that the correct amount of material is accounted for in the system.

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  • 4. 

    Select the true statement.

    • A.

      Consumption against a production order can be entered as early as one day prior to the start of the production order and up to five days post-production

    • B.

      Consumption can only be completed real-time. Consumption corrections must be completed by a supervisor

    • C.

      Consumption against a production order can be entered as early as two days prior to the start of the production order and up to three days post-production

    • D.

      In MES, you first click on the “Consume” button to turn cheese that drops on the floor into Animal Feed

    Correct Answer
    A. Consumption against a production order can be entered as early as one day prior to the start of the production order and up to five days post-production
  • 5. 

    True or False: You can save a partially completed DED and access it later to finish the entry.

    • A.

      True

    • B.

      False

    Correct Answer
    B. False
    Explanation
    The statement claims that you can save a partially completed DED (Data Entry Document) and access it later to finish the entry. However, the correct answer is False. This means that you cannot save a partially completed DED and access it later.

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  • 6. 

    In the new system, MES will automatically trigger the Operator to pull quality samples when it is time to do so.

    • A.

      True

    • B.

      False

    Correct Answer
    B. False
    Explanation
    The statement implies that in the new system, MES will automatically notify the Operator to pull quality samples at the appropriate time. The correct answer is False because the statement contradicts itself. It states that MES will "trigger" the Operator, indicating that the Operator will still need to manually perform the action of pulling quality samples. Therefore, the statement is not true.

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  • 7. 

    Select the true statement.

    • A.

      Raw ingredients / packaging materials are scrapped on the MES Produce screen

    • B.

      Raw ingredients / packaging materials are scrapped on the MES Consume screen

    • C.

      Cheese is scrapped on the MES Animal Feed screen

    • D.

      The “Batch Fully Consumed” checkbox must be selected when scrapping raw ingredients / packaging materials.

    Correct Answer
    B. Raw ingredients / packaging materials are scrapped on the MES Consume screen
    Explanation
    The given statement is true because it states that raw ingredients / packaging materials are scrapped on the MES Consume screen. This implies that when there is a need to discard or get rid of raw ingredients or packaging materials, it is done through the MES Consume screen. This screen likely provides the necessary options and functionalities to properly document and track the scrapping process.

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  • 8. 

    How are box materials consumed in the system?

    • A.

      Box materials do not get consumed because boxes are non-batch-managed (non-lot) material

    • B.

      The system backflushes (automatically consumes) these non-lot materials

    • C.

      Box materials need to be manually consumed in MES

    • D.

      You can only “reverse-consume” box materials

    Correct Answer
    B. The system backflushes (automatically consumes) these non-lot materials
    Explanation
    The correct answer is that the system backflushes (automatically consumes) these non-lot materials. This means that the system automatically deducts the usage of box materials from inventory when they are used in the production process. There is no need for manual consumption or reverse-consumption of these materials.

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  • 9. 

    Which of the following statements is true about batches?

    • A.

      Every pallet of finished goods produced has a unique batch number.

    • B.

      Each bag of gas flush product will have a unique batch number

    • C.

      Each pallet of animal feed will share the same batch number: 88888888

    • D.

      Every pallet of a vendor’s packaging material must have a unique LFC batch number

    Correct Answer
    A. Every pallet of finished goods produced has a unique batch number.
  • 10. 

    Repack systematically can only be transacted in MES up to 7 days.

    • A.

      True

    • B.

      False

    Correct Answer
    A. True
    Explanation
    The statement is saying that repack systematically can only be done in MES (presumably referring to a specific system or platform) within a time frame of 7 days. This means that if someone wants to repack systematically, they can only do it within this 7-day period. Therefore, the answer "True" indicates that the statement is correct.

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  • Current Version
  • Oct 16, 2023
    Quiz Edited by
    ProProfs Editorial Team
  • Sep 30, 2015
    Quiz Created by
    Holly Piturro
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