CDC 2A651H Volume 4

Acceptance inspection is performed on all newly assigned aircraft to ensure that the aircraft meets all the necessary requirements and standards before it is put into service. This inspection includes checking the aircraft's documentation, equipment, systems, and overall condition to ensure its airworthiness and safety. It is a crucial step in the process of introducing a new aircraft into the fleet and is typically conducted by trained inspectors or technicians.

A pre-flight flight inspection is considered a flight preparedness check because it is conducted before each flight to ensure that the aircraft is in a safe and operational condition. This inspection includes checking the aircraft's systems, controls, and overall condition to ensure that everything is functioning properly and there are no issues that could affect the safety of the flight. By conducting a pre-flight inspection, pilots and crew can identify any potential problems or maintenance issues that need to be addressed before takeoff, ensuring a safe and smooth flight.

The AE2100D3 engine has 16 fuel nozzles.

After an occurrence of a specific or unusual condition, maintenance personnel conduct a special inspection. This type of inspection is necessary to investigate the cause and extent of the condition, as well as to determine the appropriate actions needed for repair or maintenance. Unlike regular inspections, special inspections are conducted in response to specific events or conditions that require immediate attention and thorough examination.

When the propeller loses hydraulic pressure, the counterweights at the root of each propeller blade will drive the blades towards the feather position. Feathering refers to the process of aligning the blades with the airflow to minimize drag and prevent windmilling. This position is typically used during engine shutdown or in the event of an engine failure to reduce drag and increase glide distance.

The beta tube is the component that routes engine oil to and from the cylinder and piston.

In nondestructive testing, an inclusion is considered a discontinuity. An inclusion refers to any foreign material or substance that is present within the material being tested. It can be a particle, gas pocket, or any other type of impurity that is not part of the original material. Inclusions can affect the structural integrity and properties of the material, making them important to identify and evaluate during testing.

The AE2100D3 full authority digital electronic control (FADEC) is powered by the airplane's 28 VDC power supply. This power supply is responsible for providing power to the FADEC until the engine RPM is sufficient for the alternator stator to take control. Once the alternator stator takes control, it will provide the necessary power for the FADEC.

There are two torquemeter pickups mounted on the torquemeter housing.

The correct answer is accurate data at the lowest level. This means that for the Comprehensive Engine Management System (CEMS) to function effectively, it requires precise and reliable data at the most detailed level. This suggests that the system relies on accurate information about various engine components, sensors, and measurements to make informed decisions and optimize engine performance. Having accurate data at the lowest level ensures that the system can monitor and control the engine effectively, leading to improved efficiency and performance.

Schematics provide a visual representation of how the system and its components are interconnected and relate to one another. They use symbols and lines to illustrate the connections, allowing for a clear understanding of the system's structure and functionality. Tables, pictures, and diagrams may also provide visual information, but schematics specifically focus on illustrating the relationships between components in a system.

The AE2100D3 ignition exciters can produce a range of 4-7 sparks per second.

The correct answer is 14-stage axial-flow. This means that the compressor rotor assembly on the AE2100D3 engine consists of 14 stages arranged in an axial flow configuration. Axial-flow compressors use a series of rotating and stationary blades to compress the air in a straight line, resulting in high efficiency and a compact design. The number of stages refers to the number of rotating and stationary blade rows in the compressor, with each stage contributing to the overall compression of the air.

The correct answer is Fuel pump/metering unit (FPMU). The FPMU is responsible for sending fuel pressure to the compressor variable geometry (CVG) actuators. This component ensures that the CVG actuators receive the necessary fuel pressure to operate effectively.

The pitch control unit (PCU) provides blade angle feedback to the full authority digital electronic control (FADEC) by two rotary variable differential transducers. The PCU is responsible for controlling the pitch of the blades in a turbine engine, and it communicates the current blade angle to the FADEC using the transducers. This allows the FADEC to make adjustments to the engine's performance based on the blade angle feedback received from the PCU.

Corrosion pitting occurs when moisture, lack of protective oils, improper handling, and improper storage lead to the degradation of the bearing surface. This degradation results in localized areas of corrosion, which can cause small pits or craters on the surface of the bearing. Fatigue pitting, on the other hand, is caused by repeated stress cycles and is not related to moisture or improper handling. Brinelling refers to permanent indentation caused by excessive load or impact, while skidding refers to sliding motion between the bearing and its mating surface.

An oil sample on a reciprocating engine should be taken prior to the addition of new oil. This is because the oil sample can provide important information about the engine's condition, such as the presence of contaminants or excessive wear. By taking the sample before adding new oil, any potential issues can be identified and addressed before further damage occurs. This helps to ensure the engine's optimal performance and longevity.

The AE2100D3 starter control valve is actuated electrically. This means that it is operated or controlled by an electrical system. It does not rely on pneumatic, hydraulic, or hydro-electric mechanisms for its operation.

The correct answer is 4 US gallons. The advisory, caution, and warning system (ACAWS) message low oil level advisory for the AE2100D3 engine occurs when the engine oil level drops below 4 US gallons. This means that if the oil level in the engine falls below this threshold, the ACAWS system will trigger a warning to alert the operator that the oil level is too low. It is important to monitor the oil level and ensure it is maintained above this minimum requirement to prevent potential engine damage or failure.

A phase inspection is a combination of the basic post-flight/hourly post-flight and periodic inspection requirements. This type of inspection involves a thorough examination of the aircraft's systems, structures, and components to ensure their airworthiness. It includes both routine checks and more in-depth inspections that are conducted at specific intervals, such as every 100 or 500 flight hours. By combining these two types of inspections, a phase inspection helps to ensure that the aircraft is maintained in a safe and reliable condition.

The compressor variable guide (CVG) actuator is responsible for changing the angles of the stator vanes in order to assist with engine power control. This means that it can change the angles of all the stages of stator vanes, from 1 through 5. Therefore, the correct answer is 1 through 5.

Being familiar with the construction, maintenance, and operation of engine systems is important in troubleshooting because it allows you to understand the relationship between different units. This knowledge helps in identifying the root cause of a malfunction by tracing how one unit's operation can affect another. It enables you to make accurate diagnoses and take appropriate actions to resolve the issue effectively.

Galling of bearing rolling elements and races refers to the process where metal is transferred from one surface to another during sliding or rolling contact. This transfer of metal can occur due to high friction and pressure, causing the surfaces to seize and stick together. As a result, small pieces of metal are transferred from one surface to the other, leading to wear and damage. This phenomenon is commonly observed in bearings and can result in reduced performance and premature failure if not addressed.

The feather valve is located inside the Pitch Control Unit (PCU).

Fluorescent dye penetrant testing is a type of nondestructive testing that requires the removal of all paint before testing. This is because the dye penetrant needs to come into direct contact with the surface being tested in order to detect any defects or cracks. The paint would act as a barrier and prevent the dye from effectively penetrating the surface. Therefore, the paint must be removed prior to conducting the fluorescent dye penetrant test.

When there is a drop in auxiliary power unit (APU) bleed air pressure or a rise in turbine inlet temperature (TIT) on another engine when the start switch is depressed, it indicates that air is reaching the starter. This suggests that the air portion of the start system is working properly, as the air is able to reach the starter. The other options can be ruled out because they do not explain the observed changes in APU bleed air pressure or turbine inlet temperature.

A cold compressor stall that occurs at low rpm and is accompanied by a slight overtemperature is called an incipient stall. This type of stall is characterized by a temporary disruption in the airflow through the compressor, causing a loss of compressor efficiency. It typically occurs during low-speed operations and is often accompanied by a slight increase in temperature. The term "incipient" refers to the early stage or onset of the stall, suggesting that it is not yet a full or complete stall.

Intermediate maintenance TOs (Technical Orders) contain a list of terms and their definitions that describe defects in engine parts. These TOs provide detailed instructions and information for intermediate-level maintenance personnel to perform repairs and inspections on various components. By referring to these TOs, technicians can identify and understand the specific defects and their corresponding terms, allowing them to effectively troubleshoot and fix any issues with the engine parts.

Isochronal inspections are a type of maintenance inspection that is based on calendar time rather than flying hours. This means that regardless of how many hours an aircraft has flown, it will undergo an isochronal inspection after a certain number of days have passed. This concept allows for consistent and regular maintenance checks, ensuring that the aircraft remains in a safe and operational condition.

There are 7 turbine vane extenders welded to the inner circumference of the exhaust nozzle.

Overtemperature damage to the combustion chamber from a stall condition is caused by an interruption of cooling airflow. When the airflow is interrupted, the cooling system fails to effectively cool down the combustion chamber, leading to excessive heat buildup. This can result in damage to the combustion chamber and other components of the engine.

The Comprehensive Engine Management System (CEMS) is the system that collects information from different engine reporting systems and stores it in a central database. This system is responsible for managing and monitoring the performance of the engine, collecting data on various parameters, and analyzing it to ensure optimal engine performance and maintenance. It allows for centralized data storage and analysis, making it easier to track and address any issues or maintenance needs.

The AE2100D3 starter control valve is spring-loaded to the closed position. This means that when the valve is not being actively controlled or overridden, it will automatically return to the closed position. This ensures that the valve is in the correct position for starting the engine and prevents any unintended flow or leakage.

The purpose of the AE2100D3 oil cooler flap is to vary the airflow through the oil cooler in order to maintain an engine oil temperature within the range of 60C-86C. By adjusting the airflow, the oil cooler flap helps regulate the temperature of the engine oil, ensuring that it remains within the optimal operating range. This temperature range is considered suitable for the efficient functioning of the engine and helps prevent any potential damage or performance issues that may arise from extreme temperatures.

The power unit accessory drive (PUAD) is the component that provides the mounting pad for the bottom surface of the AE2100D3 air inlet housing.

The AE2100D3 ignition system receives its electrical power from the alternator stator. The alternator stator is responsible for generating electrical energy by converting mechanical energy from the engine into electrical energy. This electrical power is then used to power various systems in the aircraft, including the ignition system.

The Nacelle interface unit (NIU) is responsible for monitoring the AE2100D3 ignition exciters spark rate. The NIU is a component that interfaces between the engine and the nacelle, which is the external structure that houses the engine. It receives signals from various sensors and systems, including the ignition exciters, and provides data to the engine control system. In this case, the NIU is specifically monitoring the spark rate of the ignition exciters to ensure proper engine ignition and operation.

The AE2100D3 fuel temperature switch operates if the fuel temperature from the fuel output of the fuel-cooled oil cooler (FCOC) decreases to less than 32F. This means that if the fuel temperature drops below 32F, the switch will activate and perform its intended function.

If there is an open circuit between the coordinator and the TD amplifier, it means that there is no electrical connection between the two. In this case, the temperature datum (TD) valve will go to full "take." This means that the valve will fully open in order to allow the maximum amount of temperature control fluid to flow, as there is no signal or control coming from the coordinator.

The diameter of the exhaust nozzle decreases slowly and continuously to increase gas speed and produce thrust. This is because as the diameter of the nozzle decreases, the cross-sectional area decreases, causing the gas to be compressed and accelerated. According to Bernoulli's principle, as the gas velocity increases, the pressure decreases. This pressure difference between the inside and outside of the nozzle creates a net force in the forward direction, resulting in thrust. Therefore, reducing the diameter of the exhaust nozzle helps to increase the gas speed and generate thrust.

The AE2100D3 fuel flow relief valve is fully open at a pressure differential of 750 psid.

Ultrasonic testing is limited by the complexity of the part to be tested because it relies on the transmission of high-frequency sound waves through the material being tested. If the part has a complex shape or geometry, it can be difficult for the sound waves to penetrate and travel through the entire part, leading to incomplete or inaccurate results. This limitation makes ultrasonic testing less effective for parts with intricate designs or structures.

The purpose of the compressor control system is to minimize compressor stall problems at low engine speeds. Compressor stall occurs when the airflow through the compressor is disrupted, leading to a loss of engine performance and potentially damaging the engine. By controlling the torque and fuel flow at low engine speeds, the compressor control system ensures that the airflow remains stable and prevents stall problems from occurring.

Effective troubleshooting is the systematic maintenance approach used to save time and prevent costly mistakes. It involves identifying and resolving issues in a timely and efficient manner, minimizing downtime and maximizing productivity. By effectively troubleshooting equipment or systems, potential problems can be addressed before they escalate into more significant and costly issues. This approach focuses on proactive measures to prevent breakdowns and optimize the performance of equipment.

The AE2100D3 full authority digital electronic control (FADEC) controls the latching shutoff valve through the ENGINE START switch for normal engine shutdown or by the fire control handle for emergency shutdown. This valve is responsible for shutting off the fuel flow to the engine, ensuring a safe shutdown in both normal and emergency situations.

Compressor blade failure usually occurs near the root of the blade because this is the area where the blade is subjected to the highest stress levels. The root of the blade is where it is attached to the rotor or disk, and it experiences significant centrifugal forces and bending moments during operation. These forces can lead to fatigue and stress concentration, making the root of the blade more susceptible to failure compared to other areas such as the mid-span or tip.

The correct answer is 20 hrs. The break-in period for evaluating wear in an overhauled gearbox is typically 20 hours. During this period, the gearbox is closely monitored for any signs of wear or malfunction. It allows for the proper bedding-in of components and ensures that any potential issues are identified and addressed before the gearbox is put into regular use. This break-in period is crucial for ensuring the longevity and reliability of the overhauled gearbox.

The AE2100D3 power unit accessory drive (PUAD) lube and scavenge pump provides approximately 5 gallons per minute (GPM) at engine takeoff power.

The AE2100D3 gearbox-mounted accessory drive (GMAD) supplies power and drives for various components, including the AC generator, hydraulic pump, propeller gearbox lube and scavenge pump, propeller overspeed governor, high-pressure pump, starter, and the propeller pitch control unit (PCU). The PCU is responsible for controlling the pitch or angle of the propeller blades, allowing for optimal performance and efficiency.

Turbine rotor blade failure usually occurs near the mid-span of the blade. This is because the mid-span region of the blade experiences the highest levels of stress and strain during operation. The forces acting on the blade are distributed unevenly, with the mid-span experiencing the greatest bending and torsional loads. Additionally, the mid-span is subjected to aerodynamic forces that can cause fatigue and damage over time. Therefore, failures are more likely to occur in this region compared to other areas such as the platform, root, or tip of the blade.