Volume 1. General Maintenance Information

1. Which program's purpose is to ensure safe and healthy working conditions for all air force employees?

ORM

MSDS

AFOSH

Flightline Safety

2. Occupational health is regulated by Air Force series

91

66

127

161

3. FOD is normayy caused by

People

Animals

Weather

Mechanical failure

4. Base supply must deliver numerous parts to numerous organizations on a prioritized basis becuase of what difference in each organization?

Mission

Contract

Location

Type of Aircraft

5. Whatn would you use to hold your tools when you cannot locate your toolbox within arm's reach?

Ziplock bag

Parts bag

FOD bag

Toolbag

6. During flightline and test cell operatios, you may be exposed to

Acetone

Toluene

Carbon dioxide

Carbon monoxide

7. Who is responsible for providing you with training on how to wear,use, and maintain personal protective equipment?

Safety

Hospital

Supervisor

Environmental

8. Depot maintenance support base-level technicians by

Providing technical assistance and performing repairs beyond their capability

Ensuring replacement parts are ordered in a timely manner

Notifying maintenance personnel of upcoming TCTO

Providing the most current TO updates to the field

9. Carrying a hand tool in your pocket is potentially hazardous because it could cause

Injury to you

Torn clothing

Electrical shock

Damage to the tool

10. What should you use for cleaning meassuring tools?

WD-40

Trychlorethlene

Turbo-super-carb

Dry-cleaning solvent

11. The type of borescope that uses miniature TV camera images is a

Videoimagescope

Rigid borescope

Flexible scope

Fiberscope

12. Prior to starting any maintenance on the aircraft, what can you do to ensure that it is safe to proceed?

Lock and pin the workstands

Check the AFTO form 781k

Check the intake for FOD

Check with other personnel working inside or outside the aircraft

13. For hazardous waste disposal, it is unlikely the Air Force can justify

Incineration

Land disposal

Biodegradation

Chemico-physical treatment

14. Which type of techinical manual is divided into tasks that cover a particular maintenance action?

General equipment

General system

Fault isolation

Job guide

15. Engines inactive for over 180 days must have what accomplished?

Motor the engine to circulate the oil

Inspect reservoirs to ensure they are full

Visually inspect compressor for corrosion

Preservation run and fuel system preservation.

16. Which supply document provieds a means for organizations to review all document numbers processed dudring the day by the SBSS?

Priority Monitor Report(D18)

Daily Document Register(D04)

Due-out Validation Listing (M30)

Reoair Cycle Asset Management Listing (D23)

17. What does a completed AFTO Form 350 serve to identify?

Origin of an item

Why the item broke

How long the item will take to repair

The responsible reparable processing center

18. If you are TDY and IMDS and SBSS are not available, what form would you use to order an engine part?

AF IMT 2005

AFTO Form 349

AFTO Form 350

DD Form 1574

19. On the personnel maintenance platforms, the purpose of the platform safety lockpins is to

Prevent the platform from lowering while it is in use

Prevent the platform from swaying while it is in use.

Lock the base structure while the platform is in use.

Prevent the wheels from swiveling while it is in use.

20. Hazardous waste storage areas must prevent

Explosions

Unauthrrized entry

Overflow of materials

Mixing of unlike materials

21. Who makes sure the AFTO IMT 22 is valid and warrants submission?

Initiator

Commander

Supervisor of initiator

Product improvement office

22. Which factor is not considered for borescope operator certification?

Experience

Maturity

Age

Rank

23. When installing a self-taping screw, the hole must be

Slightly smaller than the screw

The same size as the screw shank

Slightly deeper than the length of the shank

Slightly shallower than the length of the screw

24. What type of washer is used to prevent corrosion of dissimilar metals?

Plain

Lock

Star

Tab

25. Copper tubing is not used on jet engines because it

Is expensive

Is too flexible

Has a high-fatigue factor

Has extremely high tensile strength

26. Why should dudt caps be installed over tube ends rather than inside of them?

Provides a tighter fit

Prevents nicking of inner tube surface

Avoids possibility of leaving caps installed

Provides less contact with corrosive lubricants

27. Prior to removing a shipping container lid, what warning must be observed?

Ensure humidity indicator is blue

Release all pressure before removing lid

Loosen bolts in a staggered sequence to prevent warpage

Ensure pressure is below 5 psi before loosening bolts.

28. When metal is attacked by chemical corrosion, it will start

Deep within the metal

On the surface of the metal

Throughout the metal all at once

Just under the surface of the metal

29. A Category 1 DR is used to report a deficiency

That is required for tracking by agreement of the single manager

Found during initial acceptance inspection(critical or major defects only)

That, if uncorrected, will cause major loss or damage to equipment or a system

That identifies a potential enhancement(applies to enhancements noted during the acquisition cycle)

30. What supports base-level technicians by providing technical assistance and performing any repairs beyond their responsibility/capability?

Field maintenance

Depot maintenance

Engine trending and diagnostics

Engine life-cycle management planning

31. What type of fule should you use for measuring an inside diameter?

Hook

Narrow

6-inch steel

Slide caliper

32. You can identify the various system lines used to transfer fluids and gases on jet engines by

Their intentional orange color

The different colors of the tubing or hoses

The specifications embossed on the tubing or hoses

The coded bands of colored tape placed around the tubing or hoses.

33. What is used to help remove moisture from an area where engines are stored?

CPC

CPM

Cobalt chloride

Dessicants

34. Selected equipment items, when returned to depot because of their design characteristics function or application, are predetermined to require

Overhaul

Retest OK

Time change

Repair cycle support

35. When a bench stock item has a type 1 shelf-life, it means the item

Has an assigned shelf-life period that may be extended

Should be returned to supply after expiration date

Has a definite non-extendible period of shelf-life

Should be inspected or tested

36. The primary goal of the ET&D program is to prevent or limit the damage to turbine engines by

Reviewing past engine accident investigation reports

Tracking serially controlled components and modules

Early detection of performance degradation and/or failures

Documenting engine overspeed and overtemperature conditions

37. The key to making CEMS work is

Availability of engines and their parts

Accurate and timely data at the lowest level

Accurate and timely data at the highest level

Availability of a storage and analysis computer

38. You should record the removal and replacement of engine accessories on which one of the following AFTO Forms?

25

44

95

349

39. The lomgest calibrated movement between the spindle and anvil of an outside micrometer is

1 inch

2 inches

3inches

4inches

40. To become an equipment custodian, you must be appointed by the

Shop chief

Supervisor

Commander

Supply chief

41. Which AFTO IMT 22 recommendation would you submit which, if not corrected, could cause personnel injury or damage to equipment or property?

Urgent

Special

Routine

Emergency

42. When a CIRF ships replacement asset to a deployed unti, who is esponsible for ensuring all appropriate documentation is completed?

Deployed unit

CIRF personnel

Supply squadron

Transportation squadron

43. What is the purpose of a borescope inspection on an engine?

Replace a teardown inspection

Visually inspect internal cavities

Detect major damage inside the engine

Determine how much maintenance is required during a periodic inspection

44. Proper bolt length allows a minimum of how many threads protruding the nut?

1

2

3

4

45. When removing the shipping container lid from the shipping container, how much are the turnlock fasteners turned?

1/4 turn

1/2 turn

1 turn

2 turns

46. QA recommends possible corective actions to which level?

Supervisors

Flight commanders

Group commanders

Squadron commanders

47. A common method for disposing of hazardous waste is

Dilution

Incineration

Land disposal

Biodegradation

48. What type of hoses should you never use oil as an aid to installing?

Hydraulic`

Pneumatic

Self-sealing

High-pressure

49. To prepare the engine fuel system for service after depreservation, you must flush the system with

Oil

Fuel

PD-680

Calibration fluid

50. What information is found in Part 1 of an AFTO form 244?

Supervisory review

Item identification

Employee number blocks

Nonscheduled Inspection blocks

51. Which Base Supply function manages the repair cycle system?

Depot Level Repair System

Repair Cycle Support System

Standard Base Supply System

Precious Metals Recovery System

52. In RCM, which preventative maintenance task is a scheduled inspection to detect a potential failure condition?

Hard time

Lubrication

On condition

Failure finding

53. Which nuts should never be used in areas where the temperature exceeds 250 degrees F?

Plain nuts

Wing nuts

Metallic self-locking nuts

Nonmetallic self-locking nuts

54. Which form is attached to items that are awaiting parts or maintenance?

DD Form 1574

DD Form 1575

DD Form 1577-2

DD Form 1577-3

55. For a straight piece of tubing to remain serviceable, a dent must be less than what percentage of the tubing diameter?

20

25

30

35r

56. When you receive an engine in your shop, you should check the applicable forms and then

Look for leaks

Change the oil filter

Inspect for missing parts

Check the compressor inlet

57. To document information concerning the status of engine TCTO, use AFTO Form

25

95

98

349

58. Which maintenance platform can be adjusted from 3 to 7 feet?

B-1

B-2

B-4

B-5

59. A specialized function of the supply mission is

Repair

Service

Disposal

Retreival

60. What section of the IPB contains an explanation of the coding used in the IPB?

Introduction

Numerical index

Group assembly parts list

Time compliance technical orders

61. The length of a torque extension is determined by the distance between the center of the square drive and the center of the square drive and the center of the

Lock

Grip

Shaft index line

Broached opening

62. What is the maximum voltage that can be measured if the range button is set at 30 on the Fluke 8025A multimeter?

28

30

32

34

63. You adjust a micrometer by turning the

Barrel

Frame

Spindle

Thimble

64. The vernier scale on a micrometer is used to read measurements in

Hundredths of an inch

Thousandths of an inch

Ten-thousandths of an inch

Hundred-thousandths of an inch

65. How is a screw lenght measured?

Thread length of treads

Base of the head to the bottom of the threads

Length of the shank plus the threaded portion

Top of the head to the bottom of the screw threads.

66. Which container does not require warehouse facilities?

Shroud

Prefabricated

Fiberglass reinforced plastic

Flexible environmental control

67. To avoid rust, measuring tools should never be stored where the relative humidity exceeds what percentage?

10

20

40

50

68. To determine whether an engine stored in a shipping container is serviceable or repairable, look on the

Side of the container

Data plate on both halves of the container

Top half on the right panel of the container

Bottom half on the left panel of the container

69. How many pins secure the adapters to the shipping container support?

2

4

6

8

70. Which is not a Lead the Fleet/Pacer program objective?

Reducing customer wait time for serviceable assets

Accurately update scheduled maintenance requirements

Evaluate the engine controls and accessories to include engine monitoring systems

Detect any unique durability problems that might force special scheduled inspections

71. Preservation of a component being shipped is required when it is being returned to depot or stored for more than how many days?

15

30

45

60

72. Which Air Force instruction defines quality maintenance and requires maintenance personnel to display integrity and comply with all written guidance?

00-5-1

00-20-1

21-101

36-2108

73. Which technicians provide maintenance activity data to the ET&D program?

Propulsion and depot

Depot and nondestructive inspection

Propulsion and nondestructive inspection

Environmental health and nondestructive inspection

74. What numerical value is given to a fitting used on tubing that measures 3/8 inch?

2

4

6

8

75. What type of bolt is used primarily in high-tension applications?

Clevis

Hex head

Special purpose

Internal wrenching

76. If you need detailed information concerning the AF IMT 2005 codes and entries, refer to AFMAN

23-110

23-254

91-110

91-254

77. Operating procedures and practices that, if not strictly observed, may result in damage to equipment are shown in the maintenance manuals in the form of

Notes

Hints

Warnings

Cautions

78. Which TO covers the disposition of engines removed from aircraft involved in mishaps?

00-20-4

2J-1-14

2J-1-19

33-1-37-1

79. The first part of a TO number identifies the

Sectionalization of the TO

Type of instructions found in the TO

Category and type of equipment in the TO

Model series of the equipment covered by the TO

80. What type of pin is used in joints that carry shear loads and where the absence of clearance is essential?

Tapered

Flathead

Cotter

Shear

81. To release internal air pressure in a shipping container/module, you must remove the

Parting surface nuts

Parting surface bolts

Filler valve on the side of the container

Filler vlave on the front of the container

82. What drives the creation of a CRP?

Equipment cost and repair time

Number of available spare engines

Number of assigned maintenance personnel

Customer wait time and transportation constraints

83. The shroud-type cover consists of a buildup of how many layers of wrap?

2

3

4

5

84. Which type of additional data is not provided in interactive electronic technical manuals(IETMS)?

Rapid action changes

Operational supplements

Urgent recommendations

Time compliance technical order

85. Where is the contact point on a dial indicator located?

On the dial face

At the end of the anvil

At the end of the thimble

At the end of a pivoted lever

86. What is the purpose of the Lead the Fleet/Pacer program?

Prevent unscheduled removal of engines

Identify engines requiring TCTO maintenance.

Accelerate the flying rate of all unit's installed engines

Determine distress modes of an engine and its subsystems in the field

87. The Fluke 8025A multimeter control that is used to set the meter to check for AC and DC is the

Function selcector

Range-mode pushbutton switch

Touch-hold pushbutton switch

Volts,ohms,diode test input jack