Palletizer And Freezer Operator Assessment - Lew

12 Questions | Total Attempts: 33

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Palletizer And Freezer Operator Assessment - Lew

This assessment should be used to determine if the following system objectives have been met: Describe the systems landscape and key integration pointsIdentify key benefits of the R2P2 systemDescribe how the daily operating plan is an input to operator activitiesExplain how MES is used by the operator in the Processing processRecognize the upstream and downstream effects of system deviationsPractice navigating to the Quality Sample Selection popup window and enter test resultsPractice the process for consuming ingredients and producing semi-finished goodsDemonstrate how to produce animal feed and scrap materials


Questions and Answers
  • 1. 
    Which inventory can be viewed in MES?
    • A. 

      Finished Good inventory

    • B. 

      Cellulose batches

    • C. 

      Staged inventory from the warehouse

    • D. 

      None of the above

  • 2. 
    Which systems are part of the SSI Landscape?
    • A. 

      Wonderware (MES)

    • B. 

      FLEX

    • C. 

      SAP

    • D. 

      CIM

    • E. 

      Answers A, B and C

    • F. 

      Answers A, C and D

  • 3. 
    You are adding animal feed to an existing batch. What information must be entered manually in MES?
    • A. 

      The time the material was scrapped

    • B. 

      Tote Location

    • C. 

      Tote Dimensions

    • D. 

      The batch number and the quantity of the material added to the batch

  • 4. 
    Select the true statement.
    • A. 

      Consumption against a production order can be entered as early as one day prior to the start of the production order and up to five days post-production

    • B. 

      Consumption can only be completed real-time. Consumption corrections must be completed by a supervisor

    • C. 

      Consumption against a production order can be entered as early as two days prior to the start of the production order and up to three days post-production

    • D. 

      In MES, you first click on the “Consume” button to turn cheese that drops on the floor into Animal Feed

  • 5. 
    True or False: You can save a partially completed DED and access it later to finish the entry.
    • A. 

      True

    • B. 

      False

  • 6. 
    In the new system, MES will automatically trigger the Operator to pull quality samples when it is time to do so.
    • A. 

      True

    • B. 

      False

  • 7. 
    Select the true statement.
    • A. 

      Raw ingredients / packaging materials are scrapped on the MES Produce screen

    • B. 

      Raw ingredients / packaging materials are scrapped on the MES Consume screen

    • C. 

      Cheese is scrapped on the MES Animal Feed screen

    • D. 

      The “Batch Fully Consumed” checkbox must be selected when scrapping raw ingredients / packaging materials.

  • 8. 
    How are box materials consumed in the system?
    • A. 

      Box materials do not get consumed because boxes are non-batch-managed (non-lot) material

    • B. 

      The system backflushes (automatically consumes) these non-lot materials

    • C. 

      Box materials need to be manually consumed in MES

    • D. 

      You can only “reverse-consume” box materials

  • 9. 
    How many production orders can be set to “Running” status at any time on any given day at the Palletizer?
    • A. 

      One

    • B. 

      Two

    • C. 

      None, the Attendant or Operator cannot change the status of a production order, only the Supervisor

    • D. 

      As many as are available

  • 10. 
    Which of the following statements is true about batches?
    • A. 

      Every pallet of finished goods produced has a unique batch number.

    • B. 

      Each bag of gas flush product will have a unique batch number

    • C. 

      Each pallet of animal feed will share the same batch number: 88888888

    • D. 

      Every pallet of a vendor’s packaging material must have a unique LFC batch number

  • 11. 
    Once you click on "Consume Set" you cannot consume another pallet of addback or input cheese to the production order.
    • A. 

      True

    • B. 

      False

  • 12. 
    Once you click "Consume" for a logical batch you can add another pallet to the grid for the logical batch?
    • A. 

      True

    • B. 

      False

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