Lean Fabrika Test

30 Questions | Total Attempts: 95

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Management Quizzes & Trivia

Questions and Answers
  • 1. 
    Please note that this test does not allow you to skip some questions or to come back to unanswered ones. Questions may have more than one correct answer. 
  • 2. 
    For Henry Ford, the most important attribute of the effective production was
    • A. 

      Lead time

    • B. 

      Productivity

    • C. 

      Flow

    • D. 

      Quality

  • 3. 
    The sentence "Good is not good enough!" is typical for the Toyota Production System.
    • A. 

      True

    • B. 

      False

  • 4. 
    What method within quality management was used for a proper construction of the part in the picture?
    • A. 

      FMEA

    • B. 

      APQP

    • C. 

      SPC

    • D. 

      Poka-Yoke

    • E. 

      Kanban

  • 5. 
    One of the characteristic features of the Toyota Production System is a production according to the push principle.
    • A. 

      True

    • B. 

      False

  • 6. 
    According to the Lean theory, the most important Lean indicator is
    • A. 

      Quality rate

    • B. 

      Productivity

    • C. 

      Amount of inventory

    • D. 

      Lead time

    • E. 

      Return of investment

  • 7. 
    The sentence „Costs do not exist to be calculated. Costs exist to be reduced.“ was said by
    • A. 

      Mike Rother

    • B. 

      Jim Womack

    • C. 

      Masaaki Imai

    • D. 

      Eiji Toyoda

    • E. 

      Taiichi Ohno

  • 8. 
    According to the Toyota Production System, list of the 7 wastes does not include
    • A. 

      Motion

    • B. 

      Injuries

    • C. 

      Overprocessing

    • D. 

      Transport

    • E. 

      Design

  • 9. 
    According to the Lean theory, 5S can be considered as
    • A. 

      The first step of each change

    • B. 

      The pre-condition for process stability in all fields

    • C. 

      The cleaning method

    • D. 

      The basis for robust processes

    • E. 

      The basis for safety and health at the workplace

  • 10. 
    Calculate the lead time of cardboard boxes at the final assembly workstation considering that the customer´s demand is 20 products consisting of one big and one small cardboard box per day. Net working time is 5 min per day. (Do not count the finalized product.)
    • A. 

      0,5 day

    • B. 

      1,2 day

    • C. 

      2 days

    • D. 

      2,5 day

  • 11. 
    Choose such characteristics, which correspond with the production process of the cardboard boxes depicted in the picture.
    • A. 

      Pull system

    • B. 

      Push system

    • C. 

      Low flexibility of the process

    • D. 

      Short lead time

  • 12. 
    By which system is the material depicted in the picture managed? 
    • A. 

      One piece flow

    • B. 

      FIFO

    • C. 

      Supermarket

    • D. 

      FMEA

  • 13. 
    Which strategy do we choose according to the Lean principles while solving waste?
    • A. 

      Optimization

    • B. 

      Elimination

    • C. 

      Reduction

  • 14. 
    Customer needs 1.000 pcs of a product and the shift has 7,5 hours. What is the customer takt?
    • A. 

      27 sec

    • B. 

      133,3 min

    • C. 

      0,0075 min

    • D. 

      270 sec

  • 15. 
    What is the name of the method using the board on the picture?
    • A. 

      FMEA

    • B. 

      FTE

    • C. 

      Kanban

    • D. 

      SCM

    • E. 

      Kaizen

  • 16. 
    If you were given a task to find as soon as possible all numbers from 1 to 50 on the board shown in the picture and you could do adjustments according to 5S method in advance, what should you do as a first step?
    • A. 

      Clean the board

    • B. 

      Remove unnecessary numbers and signs

    • C. 

      Systematize the numbers and signs

    • D. 

      Standardize the process

    • E. 

      Put all the numbers from the board

  • 17. 
    The numbers on the board are organized according to which method?
    • A. 

      5S

    • B. 

      FMEA

    • C. 

      FTA

    • D. 

      SIPOC

    • E. 

      Jidoka

  • 18. 
    Which method is used for organization of the warehouse/workplace?
    • A. 

      FMEA

    • B. 

      FTA

    • C. 

      QFD

    • D. 

      5S

    • E. 

      Poka-Yoke

  • 19. 
    What is the optimal batch according to the Lean principles?
    • A. 

      Small dose

    • B. 

      1 piece

    • C. 

      Daily consumption

    • D. 

      Weekly consumption

  • 20. 
    What production simulation round had the highest productivity?
    • A. 

      1

    • B. 

      3

    • C. 

      5

    • D. 

      Impossible to determine

  • 21. 
    What pull system could correspond to the picture? 
    • A. 

      Supermarket

    • B. 

      OPF

    • C. 

      FIFO

    • D. 

      MTS

    • E. 

      MTO

  • 22. 
    Lean methodology mentions the "North Star", which represents primary indicators of the improvement. Which of the bellow mentioned do not belong among them.  
    • A. 

      100% creation of value

    • B. 

      Safety and health of employees

    • C. 

      Changeover time is zero

    • D. 

      Increase of the lead time

  • 23. 
    Choose the methods (examples) of point kaizen
    • A. 

      Work with standards

    • B. 

      TPM

    • C. 

      Kanban

    • D. 

      SMED

  • 24. 
    What signal gives the kanban board on the picture for yellow product (3rd)?
    • A. 

      Immediately supply

    • B. 

      You can supply

    • C. 

      Do not supply

    • D. 

      You can supply but you do not need

  • 25. 
    What is Heijunka? 
    • A. 

      Optimization of the adjustment time

    • B. 

      Improvement of the quality of the product

    • C. 

      Method for planning and leveling of the production

    • D. 

      Extensive increase of errors on an important device